ITAC Assessment: AM0570
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ITAC Assessment: AM0570
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Assessment Year 2010
Principal Product Fiberglass grates, sheets, ladders
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 82,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $257,068 3,261,630
kWh
Electricity Demand $54,573 8,236
kW-mo/yr
Electricity Fees $2,942 -
Natural Gas $38,544 6,588
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,089 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,501

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $5,640 $200 $4,700
81,200
kWh
$940
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,210 $12,750 $4,350
75,000
kWh
$860
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,150 $860 $4,300
74,000
kWh
$850
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $4,260 $12,260 - $4,260
-
kW-mo/yr
- - -
05 2.8121: Apply for tax-free status for energy purchases $5,010 $1,700 - - - $3,340 $1,670
06 2.7145: Install skylights $3,170 $3,140 $3,170
54,700
kWh
- - - -
07 2.8121: Apply for tax-free status for energy purchases $8,320 $3,600 - - - $2,600 $5,720
08 2.3212: Optimize plant power factor $2,230 $4,790 - $2,230
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,870 $760 $280
4,900
kWh
$40
-
kW-mo/yr
$1,550 - -
10 2.4314: Use synthetic lubricant $588 - $490
8,435
kWh
$98
-
kW-mo/yr
- - -
11 2.4239: Eliminate or reduce compressed air usage $521 $490 $435
7,500
kWh
$86
-
kW-mo/yr
- - -
12 4.821: Pay bills on time to avoid late fees $120 - - - - $120 -
TOTAL RECOMMENDED $42,089 $40,550 $17,725
305,735
kWh
$9,364
-
kW-mo/yr
$1,550 $6,060 $7,390
TOTAL IMPLEMENTED $41,501 $40,550 $17,235
297,300
kWh
$9,266
-
kW-mo/yr
$1,550 $6,060 $7,390
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs