ITAC Assessment: WV0377
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ITAC Assessment: WV0377
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Assessment Year 2008
Principal Product Carbonated and non carbonated beverages
NAICS 311930: Flavoring Syrup and Concentrate Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 230,000
ft2
Annual Production 3,000,000
units
Production Hrs. Annual 7,248
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $331,374 7,359,740
kWh
Electricity Demand $117,607 17,044
kW-mo/yr
Electricity Fees $3,223 -
Natural Gas $654,056 73,795
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,742 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $64,080

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $21,957 $5,000 - - $22,020
-
MMBtu
$(-63.0)
02 2.1213: Direct warmest air to combustion intake $14,777 $18,980 - - $14,777
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,568 $25,978 $11,622
258,091
kWh
$2,946
-
kW-mo/yr
- -
04 2.7447: Install vinyl strip / high speed / air curtain doors $9,122 $231 - - $9,122
-
MMBtu
-
05 2.4157: Establish a predictive maintenance program $6,506 $1,000 $5,743
127,527
kWh
$973
-
kW-mo/yr
- $(-210.0)
06 2.4151: Develop a repair/replace policy $5,730 $815 $4,669
103,680
kWh
$1,187
-
kW-mo/yr
- $(-126.0)
07 2.7241: Install outside air damper / economizer on hvac unit $4,754 $3,084 $4,064
90,244
kWh
$690
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,670 - $2,928
65,015
kWh
$742
-
kW-mo/yr
- -
09 2.4224: Upgrade controls on compressors $2,273 $1,830 $1,942
43,126
kWh
$331
-
kW-mo/yr
- -
10 2.2628: Utilize a less expensive cooling method $1,858 $7,053 $2,793
62,024
kWh
$815
-
kW-mo/yr
- $(-1,750.0)
11 2.2511: Insulate bare equipment $1,335 $710 - - $1,335
-
MMBtu
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,192 $1,202 $950
31,026
kWh
$242
-
kW-mo/yr
- -
TOTAL RECOMMENDED $87,742 $65,883 $34,711
780,733
kWh
$7,926
-
kW-mo/yr
$47,254
-
MMBtu
$(-2,149.0)
TOTAL IMPLEMENTED $64,080 $34,936 $25,912
585,339
kWh
$6,090
-
kW-mo/yr
$32,477
-
MMBtu
$(-399.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs