| Assessment Year | 2008 |
|---|---|
| Principal Product | Cutting Tools |
| NAICS | 332216: Saw Blade and Handtool Manufacturing |
| SIC | 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
74,000
ft2
|
| Annual Production | 1,820,000
pieces
|
| Production Hrs. Annual | 8,712
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $804,089 | 10,379,000 |
kWh
|
$0.077 |
| Natural Gas | $7,175 | 3,181 |
MMBtu
|
$2.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $82,864 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $64,900 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $25,144 | $12,730 |
$25,144
324,567
kWh
|
- | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $15,831 | $2,213 |
$15,831
204,351
kWh
|
- | - | |
| 03 | 2.4157: Establish a predictive maintenance program | $7,994 | $4,500 |
$8,378
108,144
kWh
|
- | $(-384.0) | |
| 04 | 2.4151: Develop a repair/replace policy | $7,339 | $1,076 |
$7,447
96,127
kWh
|
- | $(-108.0) | |
| 05 | 2.3212: Optimize plant power factor | $5,562 | $11,346 |
$5,562
-
kWh
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,079 | $6,378 |
$5,619
72,534
kWh
|
- | $(-540.0) | |
| 07 | 2.7135: Install occupancy sensors | $4,440 | $612 |
$4,440
57,317
kWh
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $3,513 | $315 |
$3,513
45,345
kWh
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,039 | $9,054 |
$3,039
39,232
kWh
|
- | - | |
| 10 | 2.2437: Recover waste heat from equipment | $2,784 | $440 | - |
$2,784
-
MMBtu
|
- | |
| 11 | 2.2628: Utilize a less expensive cooling method | $1,750 | $1,884 |
$2,066
26,663
kWh
|
- | $(-316.0) | |
| 12 | 2.6231: Utilize controls to operate equipment only when needed | $389 | $690 | - |
$389
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $82,864 | $51,238 |
$81,039
974,280
kWh
|
$3,173
-
MMBtu
|
$(-1,348.0) | ||
| TOTAL IMPLEMENTED | $64,900 | $27,212 |
$65,932
851,068
kWh
|
- | $(-1,032.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs