| Assessment Year | 2007 |
|---|---|
| Principal Product | Fiber Glass Media |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3296: Mineral Wool |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
110,000
ft2
|
| Annual Production | 14,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | West Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $90,457 | 3,273,953 |
kWh
|
$0.028 |
| Electricity Demand | $52,973 | 5,437 |
kW-mo/yr
|
$9.74 |
| Electricity Fees | $5,475 | - |
|
- |
| Natural Gas | $991,322 | 94,941 |
MMBtu
|
$10.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $114,944 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,605 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $80,064 | $26,135 | - | - |
$80,064
-
MMBtu
|
|
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $10,461 | $13,900 | - | - |
$10,461
-
MMBtu
|
|
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,679 | $2,000 | - | - |
$4,679
-
MMBtu
|
|
| 04 | 2.2437: Recover waste heat from equipment | $3,748 | $660 | - | - |
$3,748
-
MMBtu
|
|
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,397 | - |
$2,192
75,008
kWh
|
$1,205
-
kW-mo/yr
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,787 | - |
$1,051
35,866
kWh
|
$736
-
kW-mo/yr
|
- | |
| 07 | 2.7124: Make a practice of turning off lights when not needed | $1,693 | $1,500 |
$1,155
39,413
kWh
|
$538
-
kW-mo/yr
|
- | |
| 08 | 2.4151: Develop a repair/replace policy | $1,851 | $185 |
$1,195
40,780
kWh
|
$656
-
kW-mo/yr
|
- | |
| 09 | 2.4157: Establish a predictive maintenance program | $1,851 | $1,000 |
$1,195
40,780
kWh
|
$656
-
kW-mo/yr
|
- | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,521 | $978 |
$722
24,652
kWh
|
$799
-
kW-mo/yr
|
- | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,387 | $224 |
$1,056
36,049
kWh
|
$331
-
kW-mo/yr
|
- | |
| 12 | 2.2511: Insulate bare equipment | $1,295 | $740 | - | - |
$1,295
-
MMBtu
|
|
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $913 | $20 |
$623
21,265
kWh
|
$290
-
kW-mo/yr
|
- | |
| 14 | 2.4239: Eliminate or reduce compressed air usage | $297 | $400 |
$229
7,800
kWh
|
$68
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $114,944 | $47,742 |
$9,418
321,613
kWh
|
$5,279
-
kW-mo/yr
|
$100,247
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $14,605 | $4,823 |
$8,362
285,564
kWh
|
$4,948
-
kW-mo/yr
|
$1,295
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs