| Assessment Year | 2007 |
|---|---|
| Principal Product | contract injection molded components |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 51 |
| Plant Area |
37,500
ft2
|
| Annual Production | 1,800,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $207,756 | 2,354,080 |
kWh
|
$0.088 |
| Natural Gas | $10,369 | 731 |
MMBtu
|
$14.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,328 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,814 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,751 | $30,100 |
$15,751
178,480
kWh
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,371 | $12,336 |
$5,371
60,857
kWh
|
- | |
| 03 | 2.2511: Insulate bare equipment | $4,383 | $1,405 |
$4,383
49,810
kWh
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,910 | $2,990 |
$2,910
32,978
kWh
|
- | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $2,672 | $5,600 |
$2,672
30,272
kWh
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,725 | $625 |
$1,725
19,546
kWh
|
- | |
| 07 | 2.2628: Utilize a less expensive cooling method | $1,629 | $1,601 |
$1,629
18,459
kWh
|
- | |
| 08 | 2.2628: Utilize a less expensive cooling method | $1,455 | $2,800 |
$1,455
16,481
kWh
|
- | |
| 09 | 2.4151: Develop a repair/replace policy | $1,019 | $175 |
$1,319
14,943
kWh
|
$(-300.0) | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $656 | $130 |
$656
7,430
kWh
|
- | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $630 | - |
$630
7,176
kWh
|
- | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $581 | $125 |
$581
6,585
kWh
|
- | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $546 | $25 |
$546
6,186
kWh
|
- | |
| TOTAL RECOMMENDED | $39,328 | $57,912 |
$39,628
449,203
kWh
|
$(-300.0) | ||
| TOTAL IMPLEMENTED | $8,814 | $3,461 |
$9,114
103,413
kWh
|
$(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs