| Assessment Year | 2007 |
|---|---|
| Principal Product | Metal forming presses |
| NAICS | 333517: Machine Tool Manufacturing |
| SIC | 3549: Metalworking Machinery, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
161,851
ft2
|
| Annual Production | 100
pieces
|
| Production Hrs. Annual | 2,574
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $55,276 | 1,395,366 |
kWh
|
$0.040 |
| Electricity Demand | $48,885 | 5,019 |
kW-mo/yr
|
$9.74 |
| Electricity Fees | $1,860 | - |
|
- |
| Natural Gas | $137,044 | 11,141 |
MMBtu
|
$12.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $37,874 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,814 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,825 | $33,400 |
$5,679
143,344
kWh
|
$4,146
-
kW-mo/yr
|
- | - | |
| 02 | 2.7444: Close holes and openings in building such as broken windows | $6,101 | $16,300 | - | - |
$6,101
-
MMBtu
|
- | |
| 03 | 2.7234: Use heat pump for space conditioning | $5,326 | $9,600 | - | - |
$5,326
-
MMBtu
|
- | |
| 04 | 3.6124: Burn waste oil for heat | $4,096 | $3,400 | - | - |
$4,096
-
MMBtu
|
- | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,275 | - | - |
$4,675
-
kW-mo/yr
|
- | $(-2,400.0) | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,880 | - |
$877
22,142
kWh
|
$1,003
-
kW-mo/yr
|
- | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $1,349 | $1,000 |
$765
19,305
kWh
|
$584
-
kW-mo/yr
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,061 | $1,000 | - | - |
$1,181
-
MMBtu
|
$(-120.0) | |
| 09 | 2.7221: Lower temperature during the winter season and vice-versa | $942 | $1,100 |
$302
7,681
kWh
|
- |
$640
-
MMBtu
|
- | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $855 | $1,900 |
$397
10,027
kWh
|
$458
-
kW-mo/yr
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $715 | $350 |
$403
10,177
kWh
|
$312
-
kW-mo/yr
|
- | - | |
| 12 | 2.7241: Install outside air damper / economizer on hvac unit | $697 | $1,080 |
$697
17,580
kWh
|
- | - | - | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $674 | $155 |
$382
9,678
kWh
|
$292
-
kW-mo/yr
|
- | - | |
| 14 | 2.2437: Recover waste heat from equipment | $587 | $500 | - | - |
$587
-
MMBtu
|
- | |
| 15 | 2.4151: Develop a repair/replace policy | $504 | $270 |
$293
7,325
kWh
|
$331
-
kW-mo/yr
|
- | $(-120.0) | |
| 16 | 2.4235: Remove or close off unneeded compressed air lines | $499 | $280 |
$499
12,564
kWh
|
- | - | - | |
| 17 | 2.4231: Reduce the pressure of compressed air to the minimum required | $488 | $40 |
$274
6,918
kWh
|
$214
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $37,874 | $70,375 |
$10,568
266,741
kWh
|
$12,015
-
kW-mo/yr
|
$17,931
-
MMBtu
|
$(-2,640.0) | ||
| TOTAL IMPLEMENTED | $11,814 | $14,240 |
$3,706
93,474
kWh
|
$2,902
-
kW-mo/yr
|
$5,326
-
MMBtu
|
$(-120.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs