| Assessment Year | 2006 |
|---|---|
| Principal Product | Forged Hard Steel Rolls |
| NAICS | 331110: Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $10 M to 50M |
| # of Employees | 155 |
| Plant Area |
152,000
ft2
|
| Annual Production | 43,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $852,166 | 10,976,400 |
kWh
|
$0.078 |
| Electricity Demand | $2,485 | 17,604 |
kW-mo/yr
|
$0.14 |
| Electricity Fees | $2,899 | - |
|
- |
| Natural Gas | $1,754,369 | 120,933 |
MMBtu
|
$14.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $340,751 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $284,325 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $255,013 | $57,159 | - | - |
$255,013
-
MMBtu
|
- | |
| 02 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $32,512 | $24,300 |
$(-913.0)
(-11,720)
kWh
|
$(-6.0)
-
kW-mo/yr
|
$33,431
-
MMBtu
|
- | |
| 03 | 2.4157: Establish a predictive maintenance program | $11,796 | $1,000 |
$12,437
159,685
kWh
|
$31
-
kW-mo/yr
|
- | $(-672.0) | |
| 04 | 2.4151: Develop a repair/replace policy | $10,908 | $504 |
$12,437
159,685
kWh
|
$31
-
kW-mo/yr
|
- | $(-1,560.0) | |
| 05 | 2.2628: Utilize a less expensive cooling method | $10,012 | $13,815 |
$9,995
128,334
kWh
|
$17
-
kW-mo/yr
|
- | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $6,834 | $250 |
$6,823
87,463
kWh
|
$11
-
kW-mo/yr
|
- | - | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $5,696 | $10,600 |
$(-958.0)
(-12,306)
kWh
|
$(-6.0)
-
kW-mo/yr
|
$6,660
-
MMBtu
|
- | |
| 08 | 2.7231: Use radiant heater for spot heating | $5,557 | $2,790 | - | - |
$5,557
-
MMBtu
|
- | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,051 | $65 |
$1,048
13,456
kWh
|
$3
-
kW-mo/yr
|
- | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $915 | $245 |
$913
11,825
kWh
|
$2
-
kW-mo/yr
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $457 | $158 |
$456
5,860
kWh
|
$1
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $340,751 | $110,886 |
$42,238
542,282
kWh
|
$84
-
kW-mo/yr
|
$300,661
-
MMBtu
|
$(-2,232.0) | ||
| TOTAL IMPLEMENTED | $284,325 | $61,518 |
$25,922
332,826
kWh
|
$65
-
kW-mo/yr
|
$260,570
-
MMBtu
|
$(-2,232.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs