| Assessment Year | 2004 |
|---|---|
| Principal Product | Bent Tube Assemblies |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
56,000
ft2
|
| Annual Production | 500,000
lb
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $37,720 | 754,400 |
kWh
|
$0.050 |
| Electricity Demand | $20,854 | 2,620 |
kW-mo/yr
|
$7.96 |
| Electricity Fees | $2,953 | - |
|
- |
| Natural Gas | $52,554 | 6,722 |
MMBtu
|
$7.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $22,331 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,039 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,216 | $7,012 |
$4,092
75,753
kWh
|
$2,124
-
kW-mo/yr
|
- | - | |
| 02 | 2.3212: Optimize plant power factor | $4,469 | $3,580 |
$4,469
-
kWh
|
- | - | - | |
| 03 | 2.7492: Use proper thickness of insulation on building envelope | $2,072 | $360 | - | - |
$2,072
-
MMBtu
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,971 | $250 |
$1,374
25,437
kWh
|
$597
-
kW-mo/yr
|
- | - | |
| 05 | 2.1213: Direct warmest air to combustion intake | $1,455 | $1,770 | - | - |
$1,455
-
MMBtu
|
- | |
| 06 | 2.2511: Insulate bare equipment | $1,353 | $251 | - | - |
$1,353
-
MMBtu
|
- | |
| 07 | 2.4151: Develop a repair/replace policy | $1,083 | $375 |
$965
17,263
kWh
|
$418
-
kW-mo/yr
|
- | $(-300.0) | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $993 | $1,000 | - | - |
$993
-
MMBtu
|
- | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $830 | - |
$600
11,133
kWh
|
$230
-
kW-mo/yr
|
- | - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $828 | $283 |
$577
10,710
kWh
|
$251
-
kW-mo/yr
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $743 | $1,100 |
$518
9,607
kWh
|
$225
-
kW-mo/yr
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $318 | $250 |
$221
4,102
kWh
|
$97
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $22,331 | $16,231 |
$12,816
154,005
kWh
|
$3,942
-
kW-mo/yr
|
$5,873
-
MMBtu
|
$(-300.0) | ||
| TOTAL IMPLEMENTED | $14,039 | $7,844 |
$7,759
60,989
kWh
|
$1,400
-
kW-mo/yr
|
$4,880
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs