ITAC Assessment: WV0232
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ITAC Assessment: WV0232
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Assessment Year 2002
Principal Product Automotive Seat Rows
NAICS
n/a
SIC 2531: Public Building and Related Furniture
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 100,000
ft2
Annual Production 274,575
pieces
Production Hrs. Annual 4,165
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $137,587 2,817,000
kWh
Electricity Demand $70,739 8,236
kW-mo/yr
Natural Gas $27,725 2,075
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,328 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,714

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $884 $150 $587
12,149
kWh
$297
-
kW-mo/yr
- - - -
02 2.2437: Recover waste heat from equipment $3,821 $1,000 - - $3,821
-
MMBtu
- - -
03 2.2696: Use excess cold process fluid for industrial cooling needs $2,127 $1,155 $1,412
28,922
kWh
$715
-
kW-mo/yr
- - - -
04 2.4157: Establish a predictive maintenance program $2,818 $300 $1,868
38,383
kWh
$950
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $706 $148 $481
9,845
kWh
$225
-
kW-mo/yr
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $689 $20 $469
9,610
kWh
$220
-
kW-mo/yr
- - - -
07 2.7111: Reduce illumination to minimum necessary levels $907 $480 $515
10,554
kWh
$392
-
kW-mo/yr
- - - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $4,088 $2,680 - - $4,088
-
MMBtu
- - -
09 2.7221: Lower temperature during the winter season and vice-versa $11,788 - $6,840
140,054
kWh
$4,948
-
kW-mo/yr
- - - -
10 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $1,421 - $268
5,482
kWh
$1,153
-
kW-mo/yr
- - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $2,899 $1,270 - - $2,899
-
MMBtu
- - -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $4,400 $1,930 - - - $4,400
-
gal
- -
13 3.5217: Reuse / recycle/ sell paper products $16,400 $60 - - - - $16,400
-
lb
-
14 3.5316: Contract a wood pallet recycling company $4,680 $100 - - - - $4,680
-
lb
-
15 4.125: $8,700 $500 - - - - - $8,700
TOTAL RECOMMENDED $66,328 $9,793 $12,440
254,999
kWh
$8,900
-
kW-mo/yr
$10,808
-
MMBtu
$4,400
-
gal
$21,080
-
lb
$8,700
TOTAL IMPLEMENTED $41,714 $2,265 $11,959
245,154
kWh
$8,675
-
kW-mo/yr
- - $21,080
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs