ITAC Assessment: WV0230
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ITAC Assessment: WV0230
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Assessment Year 2002
Principal Product Printed Steel Sheets
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 24,000
ft2
Annual Production 144,000,000
pieces
Production Hrs. Annual 6,732
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,358 2,054,800
kWh
Electricity Demand $33,648 6,408
kW-mo/yr
Natural Gas $335,854 48,713
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,216 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,578

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,157 $1,150 $2,526
44,243
kWh
$631
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,458 $60 $1,255
21,975
kWh
$203
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $4,650 $6,000 - - $4,650
-
MMBtu
- - -
04 2.4221: Install compressor air intakes in coolest locations $1,594 $180 $1,371
24,026
kWh
$223
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $1,871 $620 - - $1,871
-
MMBtu
- - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,675 $2,700 - - $1,675
-
MMBtu
- - -
07 2.4157: Establish a predictive maintenance program $5,097 $800 $4,386
76,473
kWh
$711
-
kW-mo/yr
- - - -
08 3.3122: Use filtration, centrifuging to remove contaminants $1,848 $4,000 - - - $1,848
-
gal
- -
09 3.5248: Separate and recycle scrap metal to foundry or for sale $3,872 $300 - - - - $3,872
-
lb
-
10 4.425: Eliminate/reduce redundant inspections $18,994 - - - - - - $18,994
TOTAL RECOMMENDED $44,216 $15,810 $9,538
166,717
kWh
$1,768
-
kW-mo/yr
$8,196
-
MMBtu
$1,848
-
gal
$3,872
-
lb
$18,994
TOTAL IMPLEMENTED $32,578 $2,310 $8,167
142,691
kWh
$1,545
-
kW-mo/yr
- - $3,872
-
lb
$18,994
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs