ITAC Assessment: WM0018
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ITAC Assessment: WM0018
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Assessment Year 2013
Principal Product Powdered Dairy Ingredients
NAICS 311513: Cheese Manufacturing
SIC 2022: Natural, Processed, and Imitation Cheese
Sales Range $10
M
to 50
M
# of Employees 48
Plant Area 62,000
ft2
Annual Production 700,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $131,325 2,399,680
kWh
Electricity Demand $38,232 4,538
kW-mo/yr
Natural Gas $198,175 44,123
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,399 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.2414: Use waste heat from hot flue gases to preheat $5,891 $20,000 - - $5,891
-
MMBtu
- -
02 2.2414: Use waste heat from hot flue gases to preheat $30,604 $50,000 - - $30,604
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,860 $488 $2,346
42,888
kWh
$514
-
kW-mo/yr
- - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $542 $2,210 - - $542
-
MMBtu
- -
05 2.2511: Insulate bare equipment $11,838 $1,129 - - $11,838
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $110 $244 $57
1,051
kWh
$12
-
kW-mo/yr
- - $40
07 3.1293: Separate treatments for each type of solution and recycle $155 $480 - - - $155 -
08 2.7135: Install occupancy sensors $1,910 $1,850 $1,910
34,912
kWh
- - - -
09 2.4314: Use synthetic lubricant $1,329 $550 $1,043
19,060
kWh
$286
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $621 - $428
7,833
kWh
$193
-
kW-mo/yr
- - -
11 2.4221: Install compressor air intakes in coolest locations $1,282 $295 $1,050
19,193
kWh
$232
-
kW-mo/yr
- - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $2,257 - $1,853
33,872
kWh
$404
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $59,399 $77,246 $8,687
158,809
kWh
$1,641
-
kW-mo/yr
$48,875
-
MMBtu
$155 $40
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs