ITAC Assessment: WI0504
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ITAC Assessment: WI0504
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Assessment Year 2005
Principal Product Reels and Hose Carriers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3569: General Industrial Machinery and Equipment, Not Elsewhere
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 60,000
ft2
Annual Production 160,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $77,400 2,074,500
kWh
Electricity Demand $61,239 5,747
kW-mo/yr
Natural Gas $82,538 8,652
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,354 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $74,201

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 4.426: Modify workload $43,120 $4,500 - - - $43,120
02 2.7142: Utilize higher efficiency lamps and/or ballasts $23,551 $47,880 $15,406
391,020
kWh
$8,145
-
kW-mo/yr
- -
03 2.2514: Cover open tanks $5,547 $1,620 - - $5,547
-
MMBtu
-
04 2.7447: Install vinyl strip / high speed / air curtain doors $5,466 $1,840 - - $5,466
-
MMBtu
-
05 2.7261: Install timers and/or thermostats $3,606 $800 - - $3,606
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $1,907 $1,280 $1,167
29,621
kWh
$740
-
kW-mo/yr
- -
07 2.6218: Turn off equipment when not in use $157 - $157
3,979
kWh
- - -
TOTAL RECOMMENDED $83,354 $57,920 $16,730
424,620
kWh
$8,885
-
kW-mo/yr
$14,619
-
MMBtu
$43,120
TOTAL IMPLEMENTED $74,201 $55,500 $16,730
424,620
kWh
$8,885
-
kW-mo/yr
$5,466
-
MMBtu
$43,120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs