| Assessment Year | 1998 |
|---|---|
| Principal Product | Ceiling tile |
| NAICS |
n/a
|
| SIC | 3296: Mineral Wool |
| Sales Range | $50 M to 100M |
| # of Employees | 170 |
| Plant Area |
276,000
ft2
|
| Annual Production | 45,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $943,860 | 14,043,670 |
kWh
|
$0.067 |
| Electricity Demand | $408,310 | 27,963 |
kW-mo/yr
|
$14.60 |
| Natural Gas | $965,647 | 229,227 |
MMBtu
|
$4.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,184,876 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $134,283 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,801 | $1,250 |
$2,801
73,271
kWh
|
- | - | - | - | - | - | - | |
| 02 | 2.2511: Insulate bare equipment | $4,143 | $734 | - |
$4,143
-
MMBtu
|
- | - | - | - | - | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $2,936 | $1,000 | - |
$2,936
-
MMBtu
|
- | - | - | - | - | - | |
| 04 | 2.7241: Install outside air damper / economizer on hvac unit | $595 | $1,440 | - |
$595
-
MMBtu
|
- | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,410 | $340 |
$1,410
36,928
kWh
|
- | - | - | - | - | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $9,068 | $3,700 | - |
$9,068
-
MMBtu
|
- | - | - | - | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $516 | - |
$516
13,482
kWh
|
- | - | - | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $2,635 | $7,710 | - |
$2,635
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $5,762 | $11,820 |
$5,762
150,645
kWh
|
- | - | - | - | - | - | - | |
| 10 | 2.7122: Disconnect ballasts | $3,120 | $1,530 |
$3,120
81,770
kWh
|
- | - | - | - | - | - | - | |
| 11 | 2.4314: Use synthetic lubricant | $1,076 | $500 |
$1,076
28,136
kWh
|
- | - | - | - | - | - | - | |
| 12 | 2.1331: Burn a less expensive grade of fuel | $13,250 | $12,000 | - | - |
$13,250
-
MMBtu
|
- | - | - | - | - | |
| 13 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $543,058 | $2,440,200 |
$543,058
9,766,413
kWh
|
- | - | - | - | - | - | - | |
| 14 | 2.2437: Recover waste heat from equipment | $2,349 | $1,365 | - |
$2,349
-
MMBtu
|
- | - | - | - | - | - | |
| 15 | 2.2511: Insulate bare equipment | $2,343 | $833 | - |
$2,343
-
MMBtu
|
- | - | - | - | - | - | |
| 16 | 2.2511: Insulate bare equipment | $527 | $160 | - |
$527
-
MMBtu
|
- | - | - | - | - | - | |
| 17 | 2.1114: Limit and control secondary combustion air in furnace | $1,559 | $570 | - |
$1,559
-
MMBtu
|
- | - | - | - | - | - | |
| 18 | 2.8114: Change rate schedules or other changes in utility service | $162,751 | - | - | - | - | - | - | - | - | $162,751 | |
| 19 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $92,886 | $11,000 | - | - | - | - | - |
$92,886
-
lb
|
- | - | |
| 20 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $122 | - | - | - | - | - | - | - |
$122
-
lb
|
- | |
| 21 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $18,689 | $16,000 | - | - | - | - |
$18,689
-
gal
|
- | - | - | |
| 22 | 3.4115: Recover and reuse cooling water | $12,280 | $6,200 | - | - | - |
$12,280
-
Tgal
|
- | - | - | - | |
| 23 | 4.441: Install automatic packing equipment | $301,000 | $71,000 | - | - | - | - | - | - | - | $301,000 | |
| TOTAL RECOMMENDED | $1,184,876 | $2,589,352 |
$557,743
10,150,645
kWh
|
$26,155
-
MMBtu
|
$13,250
-
MMBtu
|
$12,280
-
Tgal
|
$18,689
-
gal
|
$92,886
-
lb
|
$122
-
lb
|
$463,751 | ||
| TOTAL IMPLEMENTED | $134,283 | $44,827 |
$12,759
333,822
kWh
|
$9,949
-
MMBtu
|
- | - |
$18,689
-
gal
|
$92,886
-
lb
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs