ITAC Assessment: WI0498
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ITAC Assessment: WI0498
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Assessment Year 2005
Principal Product Flex Packaging
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672: Coated and Laminated Paper, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 60,000
ft2
Annual Production 4,399,069
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $374,474 10,979,797
kWh
Electricity Demand $264,277 30,088
kW-mo/yr
Natural Gas $108,884 12,685
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $79,487 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Water Consumption Savings
01 3.5212: Regrind, reuse, or sell scrap plastic parts - - - - - - -
02 2.2414: Use waste heat from hot flue gases to preheat $45,520 $17,500 - - $45,520
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,079 $20,340 $5,980
166,110
kWh
$3,099
-
kW-mo/yr
- - -
04 3.8142: Distill contaminated solvents for reuse $11,414 $21,105 $(-539.0)
(-25,800)
kWh
- - $12,143
-
gal
$(-190.0)
-
Tgal
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,036 $11,640 $5,036
139,880
kWh
- - - -
06 2.7261: Install timers and/or thermostats $3,268 - $661
18,359
kWh
- $2,607
-
MMBtu
- -
07 2.7251: Reduce air conditioning load by evaporating water from roof $2,638 $7,500 $1,628
45,219
kWh
$1,172
-
kW-mo/yr
- - $(-162.0)
-
Tgal
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,161 - - $1,161
-
kW-mo/yr
- - -
09 2.4221: Install compressor air intakes in coolest locations $862 $640 $547
15,202
kWh
$315
-
kW-mo/yr
- - -
10 2.7135: Install occupancy sensors $509 $600 $509
14,151
kWh
- - - -
TOTAL RECOMMENDED $79,487 $79,325 $13,822
373,121
kWh
$5,747
-
kW-mo/yr
$48,127
-
MMBtu
$12,143
-
gal
$(-352.0)
-
Tgal
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs