| Assessment Year | 2016 |
|---|---|
| Principal Product | Encapsulated and Spray Dried Flavors |
| NAICS | 311942: Spice and Extract Manufacturing |
| SIC | 2087: Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 250 |
| Plant Area |
217,000
ft2
|
| Annual Production | 3,900,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $645,493 | 12,621,300 |
kWh
|
$0.051 | |
| Electricity Demand | $213,728 | 24,480 |
kW-mo/yr
|
$8.73 | |
| Electricity Fees | $2,586 | - |
|
- | |
| Natural Gas | $269,212 | 42,716 |
MMBtu
|
$6.30 | |
| Waste Disposal Costs | |||||
| Water Usage | $225,813 | 45,168,728 |
Tgal
|
$0.005 | |
| Water Disposal | $224,513 | 45,169 |
Tgal
|
$4.97 | |
| TOTAL YEARLY COSTS | $1,581,345 | ||||
| RECOMMENDED SAVINGS* | $90,077 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $38,725 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8112: Combine utility meters | $26,792 | - | - | - | $27,392 | - | - | $(-600.0) | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,722 | - |
$3,158
118,089
kWh
|
$1,564
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.2625: Chill water to the highest temperature possible | $1,277 | - |
$854
31,920
kWh
|
$423
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,157 | - | - | - | - |
$4,157
-
MMBtu
|
- | - | |
| 05 | 2.2123: Insulate feedwater tank | $983 | $509 | - | - | - |
$983
-
MMBtu
|
- | - | |
| 06 | 2.1222: Install turbulators | $6,373 | $3,750 | - | - | - |
$6,373
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,764 | $1,000 |
$2,491
93,143
kWh
|
$1,233
-
kW-mo/yr
|
- | - | - | $(-960.0) | |
| 08 | 2.4224: Upgrade controls on compressors | $1,652 | $800 |
$1,652
61,729
kWh
|
- | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $10,838 | $19,760 |
$8,963
335,193
kWh
|
- | - | - | - | $1,875 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,795 | $12,240 |
$2,077
77,656
kWh
|
$1,028
-
kW-mo/yr
|
- | - | - | $(-310.0) | |
| 11 | 2.7122: Disconnect ballasts | $546 | $80 |
$320
11,975
kWh
|
$159
-
kW-mo/yr
|
- | - | - | $67 | |
| 12 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $9,559 | $23,200 | - | - | - |
$9,559
-
MMBtu
|
- | - | |
| 13 | 3.6112: Use filter and drying oven to reduce sludge volume | $17,619 | $90,000 |
$(-14.0)
(-525)
kWh
|
$(-167.0)
-
kW-mo/yr
|
- | - |
$17,800
-
lb
|
- | |
| TOTAL RECOMMENDED | $90,077 | $151,339 |
$19,501
729,180
kWh
|
$4,240
-
kW-mo/yr
|
$27,392 |
$21,072
-
MMBtu
|
$17,800
-
lb
|
$72 | ||
| TOTAL IMPLEMENTED | $38,725 | $14,040 |
$9,378
350,617
kWh
|
$3,825
-
kW-mo/yr
|
$27,392 | - | - | $(-1,870.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs