| Assessment Year | 2003 |
|---|---|
| Principal Product | Pipe Fabrications |
| NAICS | 332996: Fabricated Pipe and Pipe Fitting Manufacturing |
| SIC | 3498: Fabricated Pipe and Pipe Fittings |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
90,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 3,800
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $47,600 | 2,080,720 |
kWh
|
$0.023 |
| Electricity Demand | $25,111 | 6,094 |
kW-mo/yr
|
$4.12 |
| Electricity Fees | $25,148 | - |
|
- |
| Natural Gas | $48,730 | 80,237 |
MMBtu
|
$0.61 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $35,635 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,710 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $17,710 | $2,500 | - | - | - | $17,710 | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $12,503 | $2,000 | - | - |
$12,503
-
MMBtu
|
- | |
| 03 | 2.7261: Install timers and/or thermostats | $1,687 | $1,000 | - | - |
$1,687
-
MMBtu
|
- | |
| 04 | 2.4234: Cool compressor air intake with heat exchanger | $1,787 | - |
$1,191
49,609
kWh
|
$596
-
kW-mo/yr
|
- | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,232 | $1,240 |
$767
31,951
kWh
|
$465
-
kW-mo/yr
|
- | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $716 | - | - |
$716
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $35,635 | $6,740 |
$1,958
81,560
kWh
|
$1,777
-
kW-mo/yr
|
$14,190
-
MMBtu
|
$17,710 | ||
| TOTAL IMPLEMENTED | $17,710 | $2,500 | - | - | - | $17,710 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs