| Assessment Year | 2003 |
|---|---|
| Principal Product | Compression and Injection-Molded Plastic |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 220 |
| Plant Area |
144,000
ft2
|
| Annual Production | 15,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
| View Case Study | |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $352,904 | 13,503,890 |
kWh
|
$0.026 |
| Electricity Demand | $250,162 | 29,447 |
kW-mo/yr
|
$8.50 |
| Electricity Fees | $72,122 | - |
|
- |
| Natural Gas | $33,572 | 5,957 |
MMBtu
|
$5.64 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $46,900 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,744 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $26,309 | $61,875 |
$15,460
562,170
kWh
|
$10,849
-
kW-mo/yr
|
- | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,002 | $24,500 |
$8,002
290,988
kWh
|
- | - | |
| 03 | 2.4224: Upgrade controls on compressors | $4,154 | $10,500 |
$4,154
151,065
kWh
|
- | - | |
| 04 | 2.6232: Install set-back timers | $4,115 | $400 | - |
$4,115
-
kW-mo/yr
|
- | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $3,128 | $1,980 |
$1,697
61,683
kWh
|
$1,431
-
kW-mo/yr
|
- | |
| 06 | 2.7261: Install timers and/or thermostats | $1,192 | $1,600 | - | - | $1,192 | |
| TOTAL RECOMMENDED | $46,900 | $100,855 |
$29,313
1,065,906
kWh
|
$16,395
-
kW-mo/yr
|
$1,192 | ||
| TOTAL IMPLEMENTED | $34,744 | $65,855 |
$17,157
623,853
kWh
|
$16,395
-
kW-mo/yr
|
$1,192 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs