| Assessment Year | 2003 |
|---|---|
| Principal Product | Industrial Machining |
| NAICS | 332710: Machine Shops |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
36,000
ft2
|
| Annual Production | 1,200,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $61,894 | 1,478,883 |
kWh
|
$0.042 |
| Electricity Demand | $27,659 | 2,811 |
kW-mo/yr
|
$9.84 |
| Electricity Fees | $34,693 | - |
|
- |
| Natural Gas | $3,026 | 478 |
MMBtu
|
$6.33 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $22,943 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,769 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.6112: Use filter and drying oven to reduce sludge volume | $6,597 | $9,000 | - | - |
$(-283.0)
-
MMBtu
|
$8,280
-
gal
|
$(-1,400.0) | |
| 02 | 2.4224: Upgrade controls on compressors | $4,807 | $7,500 |
$4,807
108,767
kWh
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,189 | $8,655 |
$2,779
62,874
kWh
|
$1,410
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $3,383 | $2,000 | - | - |
$3,383
-
MMBtu
|
- | - | |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,301 | $1,424 | - | - |
$2,301
-
MMBtu
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $983 | $740 |
$717
16,223
kWh
|
$266
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7261: Install timers and/or thermostats | $683 | $600 | - | - |
$683
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $22,943 | $29,919 |
$8,303
187,864
kWh
|
$1,676
-
kW-mo/yr
|
$6,084
-
MMBtu
|
$8,280
-
gal
|
$(-1,400.0) | ||
| TOTAL IMPLEMENTED | $11,769 | $18,395 |
$3,496
79,097
kWh
|
$1,676
-
kW-mo/yr
|
$(-283.0)
-
MMBtu
|
$8,280
-
gal
|
$(-1,400.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs