ITAC Assessment: WI0407
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ITAC Assessment: WI0407
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Assessment Year 2001
Principal Product Clutches
NAICS
n/a
SIC 3449: Miscellaneous Structural Metal Work
Sales Range $5
M
to 10
M
# of Employees 57
Plant Area 48,000
ft2
Annual Production 580,000
pieces
Production Hrs. Annual 4,900
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $51,920 896,880
kWh
Electricity Demand $10,704 1,038
kW-mo/yr
Electricity Fees $4,595 -
Natural Gas $25,256 3,021
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,390 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 4.513: Re-arrange equipment layout to reduce labor costs $26,600 - n/a - - - - - $26,600 - -
02 3.8142: Distill contaminated solvents for reuse $6,632 $12,000 n/a - - - $9,100
-
gal
$(-476.0)
-
lb
$(-741.0) - $(-1,251.0)
03 2.6218: Turn off equipment when not in use $4,562 $100 n/a $4,562
115,200
kWh
- - - - - - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $3,796 $3,760 n/a $(-62.0)
(-1,574)
kWh
- $3,858
-
MMBtu
- - - - -
05 2.7261: Install timers and/or thermostats $4,274 $600 n/a - - $4,274
-
MMBtu
- - - - -
06 3.7137: Replace cloth rags with paper towels $751 - n/a - - - - - - $751 -
07 2.4221: Install compressor air intakes in coolest locations $486 $640 n/a $323
8,153
kWh
$163
-
kW-mo/yr
- - - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $289 - n/a $192
4,857
kWh
$97
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $47,390 $17,100 $5,015
126,636
kWh
$260
-
kW-mo/yr
$8,132
-
MMBtu
$9,100
-
gal
$(-476.0)
-
lb
$25,859 $751 $(-1,251.0)
TOTAL IMPLEMENTED - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs