ITAC Assessment: WI0378
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ITAC Assessment: WI0378
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Assessment Year 2000
Principal Product Thermoplastic Injection Molded Products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 35,000
ft2
Annual Production 800,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,970 1,594,080
kWh
Electricity Demand $56,114 4,615
kW-mo/yr
Electricity Fees $5,821 -
Natural Gas $5,410 1,135
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,002 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $279

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 4.441: Install automatic packing equipment $40,500 $14,800 - - - $40,500 -
02 4.126: Install sensors to detect defects $20,250 $35,000 - - - $20,250 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,993 $9,650 $3,823
103,751
kWh
$2,170
-
kW-mo/yr
- - -
04 2.7144: Install spectral reflectors / delamp $579 - $394
10,551
kWh
$185
-
kW-mo/yr
- - -
05 2.2621: Modify refrigeration system to operate at a lower pressure $4,844 $14,500 $3,188
86,460
kWh
$1,656
-
kW-mo/yr
- - -
06 2.7261: Install timers and/or thermostats $972 $400 - - $972
-
MMBtu
- -
07 3.7137: Replace cloth rags with paper towels $884 - - - - - $884
08 2.2437: Recover waste heat from equipment $352 $1,000 - - $352
-
MMBtu
- -
09 2.4221: Install compressor air intakes in coolest locations $150 $640 $69
1,758
kWh
$81
-
kW-mo/yr
- - -
10 2.7447: Install vinyl strip / high speed / air curtain doors $279 $820 - - $279
-
MMBtu
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $199 $267 $92
2,345
kWh
$107
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $75,002 $77,077 $7,566
204,865
kWh
$4,199
-
kW-mo/yr
$1,603
-
MMBtu
$60,750 $884
TOTAL IMPLEMENTED $279 $820 - - $279
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs