| Assessment Year | 1999 |
|---|---|
| Principal Product | Gears, Housings, and Transmissions |
| NAICS |
n/a
|
| SIC | 3728: Aircraft Parts and Auxiliary Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 330 |
| Plant Area |
204,000
ft2
|
| Annual Production | 6,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $414,768 | 12,349,942 |
kWh
|
$0.034 |
| Electricity Demand | $345,447 | 24,400 |
kW-mo/yr
|
$14.16 |
| Electricity Fees | $39,411 | - |
|
- |
| Natural Gas | $231,605 | 75,965 |
MMBtu
|
$3.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $96,242 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,133 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1175: Use a different or recycled raw material | $24,990 | - | - | - | - |
$(-10.0)
-
Tgal
|
- | - | - | - | $25,000 | |
| 02 | 3.8142: Distill contaminated solvents for reuse | $17,374 | $22,500 | - | - | - | - |
$22,000
-
gal
|
$(-992.0)
-
lb
|
$(-1,980.0) | $(-1,654.0) | - | |
| 03 | 3.3131: Use evaporation to concentrate material | $15,954 | $16,000 | - | - |
$(-1,832.0)
-
MMBtu
|
- |
$20,786
-
gal
|
- | $(-3,000.0) | - | - | |
| 04 | 2.7251: Reduce air conditioning load by evaporating water from roof | $7,161 | $40,800 |
$3,169
85,287
kWh
|
$4,169
-
kW-mo/yr
|
- |
$(-177.0)
-
Tgal
|
- | - | - | - | - | |
| 05 | 2.2621: Modify refrigeration system to operate at a lower pressure | $2,661 | $8,000 |
$1,744
46,893
kWh
|
$917
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $6,483 | $1,000 | - | - |
$6,483
-
MMBtu
|
- | - | - | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,603 | $640 |
$3,016
81,184
kWh
|
$1,587
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.3132: Recharge batteries on during off-peak demand periods | $5,510 | $400 | - |
$5,510
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $4,092 | $500 | - | - | - | - | - | - | - | - | $4,092 | |
| 10 | 2.7135: Install occupancy sensors | $2,640 | $5,800 |
$1,325
35,756
kWh
|
$1,315
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.7314: Reduce ventilation air | $1,891 | $500 |
$55
1,465
kWh
|
- |
$1,836
-
MMBtu
|
- | - | - | - | - | - | |
| 12 | 2.7261: Install timers and/or thermostats | $1,735 | $400 | - | - |
$1,735
-
MMBtu
|
- | - | - | - | - | - | |
| 13 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,148 | $725 |
$623
16,706
kWh
|
$525
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $96,242 | $97,265 |
$9,932
267,291
kWh
|
$14,023
-
kW-mo/yr
|
$8,222
-
MMBtu
|
$(-187.0)
-
Tgal
|
$42,786
-
gal
|
$(-992.0)
-
lb
|
$(-4,980.0) | $(-1,654.0) | $29,092 | ||
| TOTAL IMPLEMENTED | $14,133 | $7,200 |
$1,380
37,221
kWh
|
$6,825
-
kW-mo/yr
|
$1,836
-
MMBtu
|
- | - | - | - | - | $4,092 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs