ITAC Assessment: WI0344
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ITAC Assessment: WI0344
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Assessment Year 1999
Principal Product Custom Metal Stampings
NAICS
n/a
SIC 3460:
Sales Range $10
M
to 50
M
# of Employees 63
Plant Area 90,000
ft2
Annual Production 11,500,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $42,620 1,390,680
kWh
Electricity Demand $35,559 4,051
kW-mo/yr
Electricity Fees $5,043 -
Natural Gas $9,100 1,654
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,831 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,128

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $32,000 $2,800 - - - - - $32,000 -
02 2.7447: Install vinyl strip / high speed / air curtain doors $3,862 $11,000 $(-453.0)
(-14,068)
kWh
- $4,315
-
MMBtu
- - - -
03 3.4155: Meter waste water $3,128 $1,000 - - - $3,128
-
Tgal
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,086 $2,445 $1,919
59,203
kWh
$1,167
-
kW-mo/yr
- - - - -
05 3.7137: Replace cloth rags with paper towels $2,243 - - - - - $(-222.0)
-
lb
- $2,465
06 2.4221: Install compressor air intakes in coolest locations $1,777 $1,280 $1,263
38,980
kWh
$514
-
kW-mo/yr
- - - - -
07 2.3134: Shift from daytime to nighttime operation $917 - - $917
-
kW-mo/yr
- - - - -
08 2.3132: Recharge batteries on during off-peak demand periods $260 $100 - $260
-
kW-mo/yr
- - - - -
09 2.7261: Install timers and/or thermostats $558 $600 - - $558
-
MMBtu
- - - -
TOTAL RECOMMENDED $47,831 $19,225 $2,729
84,115
kWh
$2,858
-
kW-mo/yr
$4,873
-
MMBtu
$3,128
-
Tgal
$(-222.0)
-
lb
$32,000 $2,465
TOTAL IMPLEMENTED $35,128 $3,800 - - - $3,128
-
Tgal
- $32,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs