| Assessment Year | 1997 |
|---|---|
| Principal Product | Molded and non-molded chemical products |
| NAICS |
n/a
|
| SIC | 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 122 |
| Plant Area |
85,000
ft2
|
| Annual Production | 67,000,000
pieces
|
| Production Hrs. Annual | 3,550
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $57,527 | 1,321,805 |
kWh
|
$0.044 |
| Electricity Demand | $52,736 | 4,257 |
kW-mo/yr
|
$12.39 |
| Electricity Fees | $2,007 | - |
|
- |
| Natural Gas | $75,846 | 18,319 |
MMBtu
|
$4.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $90,093 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $66,700 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $61,113 | $30,000 |
$(-356.0)
(-7,327)
kWh
|
$(-406.0)
-
kW-mo/yr
|
- | - | - | - | $61,875 | - | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $11,999 | $17,000 |
$(-953.0)
(-19,930)
kWh
|
$(-689.0)
-
kW-mo/yr
|
$8,557
-
MMBtu
|
$5,084
-
Tgal
|
- | - | - | - | |
| 03 | 3.8142: Distill contaminated solvents for reuse | $5,148 | $17,000 | - | - | - | - |
$4,980
-
gal
|
$(-181.0)
-
lb
|
$(-938.0) | $1,287 | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,810 | $90 |
$1,632
33,998
kWh
|
$1,178
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $606 | $640 |
$352
7,327
kWh
|
$254
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.6218: Turn off equipment when not in use | $2,192 | - | - | - |
$2,192
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.7261: Install timers and/or thermostats | $1,932 | $400 | - | - |
$1,932
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,355 | $500 | - | - |
$1,355
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,241 | $2,739 | - | - |
$1,241
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,112 | $5,000 |
$1,112
23,154
kWh
|
- | - | - | - | - | - | - | |
| 11 | 2.3132: Recharge batteries on during off-peak demand periods | $585 | - | - |
$585
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $90,093 | $73,369 |
$1,787
37,222
kWh
|
$922
-
kW-mo/yr
|
$15,277
-
MMBtu
|
$5,084
-
Tgal
|
$4,980
-
gal
|
$(-181.0)
-
lb
|
$60,937 | $1,287 | ||
| TOTAL IMPLEMENTED | $66,700 | $30,090 |
$1,276
26,671
kWh
|
$1,357
-
kW-mo/yr
|
$2,192
-
MMBtu
|
- | - | - | $61,875 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs