| Assessment Year | 2006 |
|---|---|
| Principal Product | recycled paper board |
| NAICS | 322130: Paperboard Mills |
| SIC | 2631: Paperboard Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 45 |
| Plant Area |
35,000
ft2
|
| Annual Production | 38,000
ton
|
| Production Hrs. Annual | 8,472
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $356,657 | 12,011,400 |
kWh
|
$0.030 |
| Electricity Demand | $44,847 | 20,210 |
kW-mo/yr
|
$2.22 |
| Electricity Fees | $28,768 | - |
|
- |
| Natural Gas | $1,549,017 | 187,545 |
MMBtu
|
$8.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $469,098 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,197 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1222: Install turbulators | $42,000 | $7,500 | - | - |
$42,000
-
MMBtu
|
- | |
| 02 | 2.5111: Convert from indirect to direct fired systems | $16,000 | $84,000 | - | - |
$16,000
-
MMBtu
|
- | |
| 03 | 2.1242: Minimize boiler blowdown with better feedwater treatment | $19,000 | $63,000 | - | - |
$19,000
-
MMBtu
|
- | |
| 04 | 2.5111: Convert from indirect to direct fired systems | $175,000 | $120,400 | - | - |
$175,000
-
MMBtu
|
- | |
| 05 | 2.2437: Recover waste heat from equipment | $8,400 | $16,800 | - | - |
$8,400
-
MMBtu
|
- | |
| 06 | 2.6231: Utilize controls to operate equipment only when needed | $4,216 | $5,280 | - | - |
$4,123
-
MMBtu
|
$93
-
Tgal
|
|
| 07 | 2.2443: Re-use or recycle hot or cold process exhaust air | $93,057 | $456,000 | - | - |
$93,057
-
MMBtu
|
- | |
| 08 | 2.2443: Re-use or recycle hot or cold process exhaust air | $91,228 | $834,000 | - | - |
$91,228
-
MMBtu
|
- | |
| 09 | 2.4133: Use most efficient type of electric motors | $10,414 | $65,273 |
$9,265
308,922
kWh
|
$1,149
-
kW-mo/yr
|
- | - | |
| 10 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $2,000 | $8,400 | - | - |
$1,000
-
MMBtu
|
$1,000
-
Tgal
|
|
| 11 | 2.2136: Install / repair insulation on steam lines | $4,400 | $1,200 | - | - |
$4,400
-
MMBtu
|
- | |
| 12 | 2.2135: Repair and eliminate steam leaks | $2,000 | $2,800 | - | - |
$2,000
-
MMBtu
|
- | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,383 | $9,400 |
$1,226
40,868
kWh
|
$157
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $469,098 | $1,674,053 |
$10,491
349,790
kWh
|
$1,306
-
kW-mo/yr
|
$456,208
-
MMBtu
|
$1,093
-
Tgal
|
||
| TOTAL IMPLEMENTED | $39,197 | $150,073 |
$10,491
349,790
kWh
|
$1,306
-
kW-mo/yr
|
$26,400
-
MMBtu
|
$1,000
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs