| Assessment Year | 1994 |
|---|---|
| Principal Product | Metal Finishing |
| NAICS |
n/a
|
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $1 M to 5M |
| # of Employees | 145 |
| Plant Area |
60,000
ft2
|
| Annual Production | 10,000,000
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $180,384 | 1,671,454 |
kWh
|
$0.11 |
| Natural Gas | $93,117 | 18,581 |
MMBtu
|
$5.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $140,640 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,342 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $7,936 | $6,420 |
$7,936
73,564
kWh
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,061 | $18,721 |
$13,061
121,043
kWh
|
- | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $262 | $800 |
$262
2,345
kWh
|
- | |
| 04 | 2.6231: Utilize controls to operate equipment only when needed | $2,513 | $1,500 |
$2,513
23,154
kWh
|
- | |
| 05 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $88,700 | $330,000 |
$88,700
725,381
kWh
|
- | |
| 06 | 2.2514: Cover open tanks | $4,163 | $2,440 | - |
$4,163
-
MMBtu
|
|
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $760 | $932 | - |
$760
-
MMBtu
|
|
| 08 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $9,325 | $6,000 | - |
$9,325
-
MMBtu
|
|
| 09 | 2.2136: Install / repair insulation on steam lines | $930 | $196 | - |
$930
-
MMBtu
|
|
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $4,829 | $1,500 | - |
$4,829
-
MMBtu
|
|
| 11 | 2.7231: Use radiant heater for spot heating | $8,161 | $21,400 | - |
$8,161
-
MMBtu
|
|
| TOTAL RECOMMENDED | $140,640 | $389,909 |
$112,472
945,487
kWh
|
$28,168
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $39,342 | $51,477 |
$21,259
196,952
kWh
|
$18,083
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs