ITAC Assessment: UK1803
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ITAC Assessment: UK1803
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Assessment Year 2018
Principal Product Chassis, Automobile, Manufacturing
NAICS 336111: Automobile Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 220,000
ft2
Annual Production 1,855,261
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $625,356 11,203,952
kWh
Electricity Demand $186,553 23,332
kW-mo/yr
Electricity Fees $8,804 -
Natural Gas $122,538 23,940
MMBtu
Waste Disposal Costs
Water Usage $12,706 1,712
Tgal
TOTAL YEARLY COSTS $955,957
RECOMMENDED SAVINGS* $151,362 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $121,098

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,357 $20,012 $14,061
251,086
kWh
$4,296
-
kW-mo/yr
- - -
02 2.7145: Install skylights $1,573 $1,350 $1,573
28,082
kWh
- - - -
03 2.7135: Install occupancy sensors $3,813 $2,725 $3,813
68,091
kWh
- - - -
04 3.4116: Meter recycled water (to reduce sewer charges) $4,829 $2,692 - - - - $4,829
-
Tgal
05 2.4238: Do not use compressed air for personal cooling $6,490 - $3,986
71,183
kWh
$2,504
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,186 - $4,186
74,742
kWh
- - - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $12,073 - - - - $12,073
-
MMBtu
-
08 2.4238: Do not use compressed air for personal cooling $11,157 $30,000 $3,141
56,088
kWh
$8,016
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,139 $2,318 $8,139
145,345
kWh
- - - -
10 2.4239: Eliminate or reduce compressed air usage $3,074 $3,248 $3,074
54,899
kWh
- - - -
11 2.4221: Install compressor air intakes in coolest locations $3,228 $1,240 $3,228
57,644
kWh
- - - -
12 2.2442: Preheat combustion air with waste heat $7,060 $15,293 - - - $7,060
-
MMBtu
-
13 2.6212: Turn off equipment during breaks, reduce operating time $13,386 - $2,583
46,120
kWh
- - $10,803
-
MMBtu
-
14 2.2511: Insulate bare equipment $492 $316 - - - $492
-
MMBtu
-
15 2.7442: Keep doors and windows shut when not on use $946 - $183
3,266
kWh
- - $763
-
MMBtu
-
16 2.4151: Develop a repair/replace policy $8,190 $10,600 $6,430
114,816
kWh
$1,760
-
kW-mo/yr
- - -
17 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,465 $300 $1,145
20,443
kWh
$320
-
kW-mo/yr
- - -
18 2.3212: Optimize plant power factor $28,337 $47,985 - $28,337
-
kW-mo/yr
- - -
19 2.8114: Change rate schedules or other changes in utility service $14,567 - - - $14,567 - -
TOTAL RECOMMENDED $151,362 $138,079 $55,542
991,805
kWh
$45,233
-
kW-mo/yr
$14,567 $31,191
-
MMBtu
$4,829
-
Tgal
TOTAL IMPLEMENTED $121,098 $115,606 $49,240
879,262
kWh
$45,233
-
kW-mo/yr
$14,567 $12,058
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs