| Assessment Year | 2017 |
|---|---|
| Principal Product | Closed Die Forgings |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
120,000
ft2
|
| Annual Production | 12,000
ton
|
| Production Hrs. Annual | 3,920
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $273,454 | 8,142,200 |
kWh
|
$0.034 |
| Electricity Demand | $729,762 | 49,819 |
kW-mo/yr
|
$14.65 |
| Electricity Fees | $4,075 | - |
|
- |
| Natural Gas | $45,442 | 10,055 |
MMBtu
|
$4.52 |
| TOTAL YEARLY COSTS | $1,052,733 | |||
| RECOMMENDED SAVINGS* | $168,077 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $140,434 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $132,318 | $126,876 | - |
$132,318
-
kW-mo/yr
|
- | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $20,584 | $22,000 | - | - |
$20,584
-
MMBtu
|
- | |
| 03 | 2.2442: Preheat combustion air with waste heat | $3,324 | $4,351 | - | - |
$3,324
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,502 | $20,641 |
$2,810
82,634
kWh
|
$3,692
-
kW-mo/yr
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,465 | $1,800 |
$1,465
43,089
kWh
|
- | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $895 | - |
$895
26,319
kWh
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $552 | $318 |
$552
16,248
kWh
|
- | - | - | |
| 08 | 2.4152: Use only certified motor repair shops | $1,614 | $4,335 |
$2,352
69,170
kWh
|
- | - | $(-738.0) | |
| 09 | 3.4111: Use closed cycle process to minimize waste water production | $823 | - |
$823
24,183
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $168,077 | $180,321 |
$8,897
261,643
kWh
|
$136,010
-
kW-mo/yr
|
$23,908
-
MMBtu
|
$(-738.0) | ||
| TOTAL IMPLEMENTED | $140,434 | $151,852 |
$5,162
151,804
kWh
|
$136,010
-
kW-mo/yr
|
- | $(-738.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs