| Assessment Year | 2015 |
|---|---|
| Principal Product | Custom Metal Fabrication |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
44,000
ft2
|
| Annual Production | 35,306
pieces
|
| Production Hrs. Annual | 5,304
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $44,003 | 660,800 |
kWh
|
$0.067 |
| Electricity Demand | $15,405 | 2,338 |
kW-mo/yr
|
$6.59 |
| Electricity Fees | $13,951 | - |
|
- |
| Natural Gas | $59,019 | 4,961 |
MMBtu
|
$11.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $108,137 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,238 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $1,822 | $2,818 | - | - | $1,822 | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,894 | $18,750 |
$18,854
281,409
kWh
|
$4,086
-
kW-mo/yr
|
- | - | - | $954 | |
| 03 | 2.7134: Use photocell controls | $988 | $480 |
$988
14,746
kWh
|
- | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $285 | $262 |
$103
1,542
kWh
|
$13
-
kW-mo/yr
|
- | - | - | $169 | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $20,784 | $18,960 | - | - | - | - | $20,784 | - | |
| 06 | 2.7442: Keep doors and windows shut when not on use | $4,546 | - |
$4,546
67,847
kWh
|
- | - | - | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $6,513 | $7,500 |
$5,327
79,512
kWh
|
$1,186
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,131 | $1,500 |
$1,131
16,878
kWh
|
- | - | - | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $387 | - |
$387
5,781
kWh
|
- | - | - | - | - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $573 | $420 |
$573
8,551
kWh
|
- | - | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $217 | $570 |
$217
3,237
kWh
|
- | - | - | - | - | |
| 12 | 2.4151: Develop a repair/replace policy | $3,131 | $1,576 |
$2,859
42,668
kWh
|
- | - | - | - | $272 | |
| 13 | 2.6218: Turn off equipment when not in use | $660 | - |
$660
9,858
kWh
|
- | - | - | - | - | |
| 14 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $354 | - |
$354
5,286
kWh
|
- | - | - | - | - | |
| 15 | 2.1233: Analyze flue gas for proper air/fuel ratio | $15,875 | $1,500 | - | - | - |
$15,875
-
MMBtu
|
- | - | |
| 16 | 2.2442: Preheat combustion air with waste heat | $5,962 | $7,200 | - | - | - |
$5,962
-
MMBtu
|
- | - | |
| 17 | 2.2442: Preheat combustion air with waste heat | $6,283 | $4,078 | - | - | - |
$6,283
-
MMBtu
|
- | - | |
| 18 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $2,118 | $996 | - | - | - |
$2,118
-
MMBtu
|
- | - | |
| 19 | 2.4322: Use or replace with energy efficient substitutes | $12,614 | $3,000 | - | - | - |
$12,614
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $108,137 | $69,610 |
$35,999
537,315
kWh
|
$5,285
-
kW-mo/yr
|
$1,822 |
$42,852
-
MMBtu
|
$20,784 | $1,395 | ||
| TOTAL IMPLEMENTED | $52,238 | $45,210 |
$25,228
376,560
kWh
|
$5,272
-
kW-mo/yr
|
- | - | $20,784 | $954 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs