ITAC Assessment: MZ0292
ITAC logo
ITAC Assessment: MZ0292
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2021
Principal Product steel wheels for automobiles
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 340
Plant Area 620,000
ft2
Annual Production 10,000,000
units
Production Hrs. Annual 5,175
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,160,304 27,509,888
kWh
Electricity Demand $468,292 64,653
kW-mo/yr
Natural Gas $195,048 142,746
MMBtu
Waste Disposal Costs
Water Usage $151,255 54,678
Tgal
Water Disposal $110,072 54,678
Tgal
TOTAL YEARLY COSTS $2,084,971
RECOMMENDED SAVINGS* $373,620 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $122,329

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $14,645 $29,820 $4,622
110,055
kWh
$2,377
-
kW-mo/yr
- - - $7,646
02 2.7135: Install occupancy sensors $460 $1,000 $460
10,961
kWh
- - - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,098 $5,000 $627
14,927
kWh
$471
-
kW-mo/yr
- - - -
04 2.4221: Install compressor air intakes in coolest locations $12,892 $4,700 $9,765
232,503
kWh
$3,127
-
kW-mo/yr
- - - -
05 2.6127: Maintain air filters by cleaning or replacement $130 $50 $130
3,082
kWh
- - - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $62,704 $59,378 $62,704
1,492,951
kWh
- - - - -
07 2.2437: Recover waste heat from equipment $18,874 $22,200 - - $18,874
-
MMBtu
- - -
08 2.7134: Use photocell controls $43 $73 $43
1,008
kWh
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,588 $240 $2,069
44,345
kWh
$519
-
kW-mo/yr
- - - -
10 2.4133: Use most efficient type of electric motors $9,760 $45,300 $7,094
168,912
kWh
$2,666
-
kW-mo/yr
- - - -
11 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $147,061 $38,160 $(-1,369.0)
(-32,859)
kWh
$(-610.0)
-
kW-mo/yr
- $86,940
-
Tgal
$62,100
-
Tgal
-
12 2.2622: Replace existing chiller with high efficiency model $99,528 $502,000 $66,528
1,584,000
kWh
$33,000
-
kW-mo/yr
- - - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,837 $450 $2,644
62,952
kWh
$1,193
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $373,620 $708,371 $155,317
3,692,837
kWh
$42,743
-
kW-mo/yr
$18,874
-
MMBtu
$86,940
-
Tgal
$62,100
-
Tgal
$7,646
TOTAL IMPLEMENTED $122,329 $538,633 $77,123
1,831,330
kWh
$37,560
-
kW-mo/yr
- - - $7,646
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs