ITAC Assessment: UF0418
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ITAC Assessment: UF0418
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Assessment Year 2008
Principal Product PVC pipe
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 140,500
ft2
Annual Production 130,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,214,967 18,261,600
kWh
Electricity Demand $321,252 34,773
kW-mo/yr
Electricity Fees $48,398 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $349,571 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $74,953

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4221: Install compressor air intakes in coolest locations $20,962 $1,500 $20,962
303,798
kWh
- - - -
02 2.4225: Install common header on compressors $4,076 $2,560 $4,076
59,069
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,047 $1,060 $3,047
35,027
kWh
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,106 - $4,106
47,197
kWh
- - - -
05 2.4239: Eliminate or reduce compressed air usage $1,900 $800 $1,900
21,845
kWh
- - - -
06 2.7261: Install timers and/or thermostats $16,637 $30,850 $12,465
180,648
kWh
$4,172
-
kW-mo/yr
- - -
07 2.8227: Adjust / maintain fork lift trucks for most efficient operation $3,791 - - - $3,791
-
MMBtu
- -
08 2.1131: Repair faulty insulation in furnaces, boilers, etc $39,146 $1,589 $39,146
567,336
kWh
- - - -
09 2.7124: Make a practice of turning off lights when not needed $7,856 $809 $7,856
113,848
kWh
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $13,945 $34,619 $12,092
169,944
kWh
$1,853
-
kW-mo/yr
- - -
11 2.7135: Install occupancy sensors $5,889 $6,806 $5,889
85,350
kWh
- - - -
12 2.4151: Develop a repair/replace policy $729 - $729
5,481
kWh
- - - -
13 2.4133: Use most efficient type of electric motors $48,442 $82,588 $47,460
531,529
kWh
$982
-
kW-mo/yr
- - -
14 2.8118: Check for accuracy of utility / power meters $170,526 $5,967 $169,011
2,121,072
kWh
$1,515
-
kW-mo/yr
- - -
15 3.7311: Maintain machines to reduce leaks $6,175 $161 - - - - $6,175
16 3.4133: Clean fouling from water lines regularly $2,344 $7,838 - - - $2,344 -
TOTAL RECOMMENDED $349,571 $177,147 $328,739
4,242,144
kWh
$8,522
-
kW-mo/yr
$3,791
-
MMBtu
$2,344 $6,175
TOTAL IMPLEMENTED $74,953 $21,623 $62,643
887,956
kWh
- $3,791
-
MMBtu
$2,344 $6,175
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #1 Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs