Assessment Year | 2007 |
---|---|
Principal Product | Metal Forging |
NAICS | 332111: Iron and Steel Forging |
SIC | 3462: Iron and Steel Forgings |
Sales Range | $10 M to 50M |
# of Employees | 175 |
Plant Area |
150,000
ft2
|
Annual Production | 78,300,000
lb
|
Production Hrs. Annual | 6,000
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $1,746,483 | 25,591,840 |
kWh
|
$0.068 |
Natural Gas | $162,656 | 16,221 |
MMBtu
|
$10.03 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $481,756 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $455,762 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.2223: Enhance sensitivity of temperature control and cutoff | $309,378 | - |
$259,330
3,758,400
kWh
|
- | - | $50,048 | |
02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $47,879 | $52,520 |
$30,996
870,000
kWh
|
$9,359
-
kW-mo/yr
|
- | $7,524 | |
03 | 2.7261: Install timers and/or thermostats | $40,049 | $2,700 |
$40,049
3,997
kWh
|
- | - | - | |
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $36,512 | $2,280 |
$28,044
684,000
kWh
|
$8,468
-
kW-mo/yr
|
- | - | |
05 | 2.3212: Optimize plant power factor | $14,976 | $120,000 | - | - | $14,976 | - | |
06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $11,018 | $40,083 |
$11,018
268,730
kWh
|
- | - | - | |
07 | 2.7145: Install skylights | $8,153 | $30,000 |
$3,231
120,060
kWh
|
$4,922
-
kW-mo/yr
|
- | - | |
08 | 2.4151: Develop a repair/replace policy | $7,672 | $42,117 |
$6,670
162,673
kWh
|
$1,002
-
kW-mo/yr
|
- | - | |
09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,139 | $300 |
$2,411
58,800
kWh
|
$728
-
kW-mo/yr
|
- | - | |
10 | 2.4322: Use or replace with energy efficient substitutes | $2,532 | - |
$1,943
47,400
kWh
|
$589
-
kW-mo/yr
|
- | - | |
11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $448 | $5,050 |
$448
10,920
kWh
|
- | - | - | |
TOTAL RECOMMENDED | $481,756 | $295,050 |
$384,140
5,984,980
kWh
|
$25,068
-
kW-mo/yr
|
$14,976 | $57,572 | ||
TOTAL IMPLEMENTED | $455,762 | $134,967 |
$373,122
5,716,250
kWh
|
$25,068
-
kW-mo/yr
|
- | $57,572 | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs