ITAC Assessment: UD0770
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ITAC Assessment: UD0770
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Assessment Year 2007
Principal Product Metal Forging
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 150,000
ft2
Annual Production 78,300,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,746,483 25,591,840
kWh
Natural Gas $162,656 16,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $481,756 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $455,762

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
01 2.2223: Enhance sensitivity of temperature control and cutoff $309,378 - $259,330
3,758,400
kWh
- - $50,048
02 2.7142: Utilize higher efficiency lamps and/or ballasts $47,879 $52,520 $30,996
870,000
kWh
$9,359
-
kW-mo/yr
- $7,524
03 2.7261: Install timers and/or thermostats $40,049 $2,700 $40,049
3,997
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $36,512 $2,280 $28,044
684,000
kWh
$8,468
-
kW-mo/yr
- -
05 2.3212: Optimize plant power factor $14,976 $120,000 - - $14,976 -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,018 $40,083 $11,018
268,730
kWh
- - -
07 2.7145: Install skylights $8,153 $30,000 $3,231
120,060
kWh
$4,922
-
kW-mo/yr
- -
08 2.4151: Develop a repair/replace policy $7,672 $42,117 $6,670
162,673
kWh
$1,002
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,139 $300 $2,411
58,800
kWh
$728
-
kW-mo/yr
- -
10 2.4322: Use or replace with energy efficient substitutes $2,532 - $1,943
47,400
kWh
$589
-
kW-mo/yr
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $448 $5,050 $448
10,920
kWh
- - -
TOTAL RECOMMENDED $481,756 $295,050 $384,140
5,984,980
kWh
$25,068
-
kW-mo/yr
$14,976 $57,572
TOTAL IMPLEMENTED $455,762 $134,967 $373,122
5,716,250
kWh
$25,068
-
kW-mo/yr
- $57,572
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs