ITAC Assessment: UC2516
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ITAC Assessment: UC2516
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Assessment Year 2025
Principal Product Thermoset Components and Powdered Metal Components
NAICS 332117: Powder Metallurgy Part Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 110,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 4,000
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $437,635 2,814,400
kWh
Electricity Demand $176,177 7,909
kW-mo/yr
Electricity Fees $(-13,247.0) -
Natural Gas $75,467 8,506
MMBtu
Waste Disposal Costs
Water Usage $3,962 865
Tgal
TOTAL YEARLY COSTS $679,995
RECOMMENDED SAVINGS* $132,548 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $532 $1,911 $293
1,889
kWh
$239
-
kW-mo/yr
- - -
02 2.4224: Upgrade controls on compressors $18,321 $5,200 $17,832
114,672
kWh
$489
-
kW-mo/yr
- - -
03 2.4226: Use / purchase optimum sized compressor $26,875 $26,000 $20,433
131,399
kWh
$6,443
-
kW-mo/yr
- - -
04 2.6231: Utilize controls to operate equipment only when needed $23,962 $75 $23,962
154,098
kWh
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,247 $3,813 $728
4,684
kWh
$519
-
kW-mo/yr
- - -
06 2.7261: Install timers and/or thermostats $1,498 $4,350 $269
1,732
kWh
- $1,229
-
MMBtu
- -
07 2.7496: Install partitions to reduce size of conditioned space $1,323 $3,464 - - $1,323
-
MMBtu
- -
08 2.8123: Pay utility bills on time $142 - - - - $142 -
09 2.8121: Apply for tax-free status for energy purchases $4,506 - - - - $4,506 -
10 2.3212: Optimize plant power factor $25,429 $32,020 - - - $25,429 -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,759 $2,730 $8,158
53,465
kWh
$1,601
-
kW-mo/yr
- - -
12 2.3141: Use battery storage for demand control $6,925 $26,046 $(-2,649.3)
(-17,037)
kWh
$16,042
-
kW-mo/yr
- - $(-6,467.3)
13 2.2511: Insulate bare equipment $1,209 $2,300 $1,209
7,775
kWh
- - - -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,579 $1,558 $9,579
59,868
kWh
- - - -
15 2.7314: Reduce ventilation air $1,241 $18,070 $848
5,455
kWh
$201
-
kW-mo/yr
$192
-
MMBtu
- -
TOTAL RECOMMENDED $132,548 $127,538 $80,662
517,999
kWh
$25,533
-
kW-mo/yr
$2,743
-
MMBtu
$30,076 $(-6,467.3)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs