ITAC Assessment: BD0304
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ITAC Assessment: BD0304
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Assessment Year 2006
Principal Product Steel Tubing
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 150,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,680
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,136 1,247,856
kWh
Electricity Demand $7,452 3,635
kW-mo/yr
Natural Gas $108,547 14,540
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $307,302 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,468 $1,200 $4,021
84,814
kWh
$447
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $2,428 $1,000 $224
4,726
kWh
$25
-
kW-mo/yr
$2,179
-
MMBtu
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $330 - $297
6,263
kWh
$33
-
kW-mo/yr
- - -
04 4.446: Automate finishing process $238,680 $320,000 - - - - $238,680
05 2.7447: Install vinyl strip / high speed / air curtain doors $24,840 $24,000 - - $2,740
-
MMBtu
- $22,100
06 2.7491: Insulate glazing, walls, ceilings, and roofs $17,742 $13,293 - - $17,742
-
MMBtu
- -
07 2.7231: Use radiant heater for spot heating $11,248 $15,050 - - $11,248
-
MMBtu
- -
08 2.7447: Install vinyl strip / high speed / air curtain doors $6,235 $4,000 - - $6,235
-
MMBtu
- -
09 2.4133: Use most efficient type of electric motors $495 $1,210 $418
8,737
kWh
$77
-
kW-mo/yr
- - -
10 2.7134: Use photocell controls $365 $575 $273
5,700
kWh
$61
-
kW-mo/yr
- - $31
11 3.4111: Use closed cycle process to minimize waste water production $471 $300 - - - $471
-
Tgal
-
TOTAL RECOMMENDED $307,302 $380,628 $5,233
110,240
kWh
$643
-
kW-mo/yr
$40,144
-
MMBtu
$471
-
Tgal
$260,811
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs