| Assessment Year | 2012 |
|---|---|
| Principal Product | Car Body Stampings |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $100 M to 500M |
| # of Employees | 425 |
| Plant Area |
382,000
ft2
|
| Annual Production | 180,000
pieces
|
| Production Hrs. Annual | 7,848
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $764,754 | 14,253,740 |
kWh
|
$0.054 |
| Electricity Demand | $153,886 | 37,851 |
kW-mo/yr
|
$4.07 |
| Natural Gas | $6,157 | 478 |
MMBtu
|
$12.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $210,022 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,883 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7221: Lower temperature during the winter season and vice-versa | $89,005 | - |
$83,948
1,564,740
kWh
|
- | $5,057 | - | |
| 02 | 2.7241: Install outside air damper / economizer on hvac unit | $25,747 | $24,000 |
$23,753
442,740
kWh
|
$537
-
kW-mo/yr
|
$1,457 | - | |
| 03 | 2.7442: Keep doors and windows shut when not on use | $21,616 | $1,199 |
$20,392
380,100
kWh
|
- | $1,224 | - | |
| 04 | 2.7261: Install timers and/or thermostats | $2,439 | - |
$2,301
42,881
kWh
|
- | $138 | - | |
| 05 | 3.4111: Use closed cycle process to minimize waste water production | $1,097 | $171 | - | - | - |
$1,097
-
Tgal
|
|
| 06 | 2.4322: Use or replace with energy efficient substitutes | $17,850 | $26,100 |
$14,994
279,479
kWh
|
$1,846
-
kW-mo/yr
|
$1,010 | - | |
| 07 | 2.4224: Upgrade controls on compressors | $19,536 | $6,566 |
$17,165
319,950
kWh
|
$1,265
-
kW-mo/yr
|
$1,106 | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,883 | $7,495 |
$10,927
203,640
kWh
|
$283
-
kW-mo/yr
|
$673 | - | |
| 09 | 2.3212: Optimize plant power factor | $18,443 | $21,400 | - |
$17,399
-
kW-mo/yr
|
$1,044 | - | |
| 10 | 2.7135: Install occupancy sensors | $2,406 | $116 |
$2,270
42,302
kWh
|
- | $136 | - | |
| TOTAL RECOMMENDED | $210,022 | $87,047 |
$175,750
3,275,832
kWh
|
$21,330
-
kW-mo/yr
|
$11,845 |
$1,097
-
Tgal
|
||
| TOTAL IMPLEMENTED | $11,883 | $7,495 |
$10,927
203,640
kWh
|
$283
-
kW-mo/yr
|
$673 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs