| Assessment Year | 2022 |
|---|---|
| Principal Product | Doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $100 M to 500M |
| # of Employees | 470 |
| Plant Area |
82,000
ft2
|
| Annual Production | 129,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $710,359 | 13,391,927 |
kWh
|
$0.053 | |
| Electricity Demand | $330,173 | 30,424 |
kW-mo/yr
|
$10.85 | |
| Natural Gas | $218,626 | 25,017 |
MMBtu
|
$8.74 | |
| LPG | $18,369 | 492 |
MMBtu
|
$37.34 | |
| Waste Disposal Costs | |||||
| Water Usage | $36,703 | 10,166 |
Tgal
|
$3.61 | |
| Water Disposal | $37,734 | 10,166 |
Tgal
|
$3.71 | |
| TOTAL YEARLY COSTS | $1,351,964 | ||||
| RECOMMENDED SAVINGS* | $170,729 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $122,851 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.131: Modify process to reduce material use/cost | $52,932 | $4,800 | - | - | - | - | $52,932 | |
| 02 | 2.4237: Substitute compressed air cooling with water or air cooling | $29,003 | $9,880 |
$29,003
547,224
kWh
|
- | - | - | - | |
| 03 | 2.6231: Utilize controls to operate equipment only when needed | $26,518 | $6,720 |
$3,209
60,565
kWh
|
- |
$19,138
-
MMBtu
|
- | $4,171 | |
| 04 | 2.6218: Turn off equipment when not in use | $21,150 | - |
$21,150
399,064
kWh
|
- | - | - | - | |
| 05 | 2.1321: Replace fossil fuel equipment with electrical equipment | $19,766 | - |
$(-1,577.0)
(-29,376)
kWh
|
- | - |
$18,368
-
MMBtu
|
$2,975 | |
| 06 | 2.7261: Install timers and/or thermostats | $14,562 | $650 |
$9,773
184,396
kWh
|
- |
$4,789
-
MMBtu
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,878 | $5,100 |
$2,162
40,788
kWh
|
$716
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,072 | $3,400 |
$1,488
28,081
kWh
|
$584
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,550 | - |
$1,550
29,250
kWh
|
- | - | - | - | |
| 10 | 2.4151: Develop a repair/replace policy | $298 | $1,247 |
$211
3,978
kWh
|
$87
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $170,729 | $31,797 |
$66,969
1,263,970
kWh
|
$1,387
-
kW-mo/yr
|
$23,927
-
MMBtu
|
$18,368
-
MMBtu
|
$60,078 | ||
| TOTAL IMPLEMENTED | $122,851 | $14,680 |
$48,576
916,912
kWh
|
- | - |
$18,368
-
MMBtu
|
$55,907 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs