ITAC Assessment: TT0193
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ITAC Assessment: TT0193
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Assessment Year 2017
Principal Product LDPE & LLDPE Pellets
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $5
M
to 10
M
# of Employees 67
Plant Area 30,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,115,688 22,494,514
kWh
Electricity Demand $484,039 49,644
kW-mo/yr
Natural Gas $2,523 313
MMBtu
Waste Disposal Costs
Water Usage $34,015 9,297
Tgal
Water Disposal $779 108
Tgal
TOTAL YEARLY COSTS $1,637,044
RECOMMENDED SAVINGS* $72,608 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,194

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2511: Insulate bare equipment $35,857 $10,000 $34,124
682,470
kWh
- $1,733
-
MMBtu
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,374 $32,000 $12,374
247,482
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,088 $22,470 $6,591
131,811
kWh
$162
-
kW-mo/yr
- $1,335
04 2.4224: Upgrade controls on compressors $5,162 $360 $4,062
81,240
kWh
$1,100
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,550 $3,000 $4,550
90,988
kWh
- - -
06 2.4225: Install common header on compressors $3,186 $8,600 $3,186
63,725
kWh
- - -
07 2.4151: Develop a repair/replace policy $1,978 $4,283 $1,560
31,204
kWh
$418
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $949 $125 $949
19,145
kWh
- - -
09 2.7261: Install timers and/or thermostats $464 $2,000 $464
9,267
kWh
- - -
TOTAL RECOMMENDED $72,608 $82,838 $67,860
1,357,332
kWh
$1,680
-
kW-mo/yr
$1,733
-
MMBtu
$1,335
TOTAL IMPLEMENTED $54,194 $47,125 $52,461
1,049,352
kWh
- $1,733
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs