ITAC Assessment: TT0180
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ITAC Assessment: TT0180
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Assessment Year 2016
Principal Product Steel Tubes
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $50
M
to 100
M
# of Employees 247
Plant Area 450,000
ft2
Annual Production 74,000,000
units
Production Hrs. Annual 4,160
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $339,019 8,692,800
kWh
Electricity Demand $262,633 23,201
kW-mo/yr
Natural Gas $61,045 8,659
MMBtu
TOTAL YEARLY COSTS $662,697
RECOMMENDED SAVINGS* $118,468 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115,767

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4235: Remove or close off unneeded compressed air lines $27,451 $700 $27,451
703,872
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $27,289 - $27,289
699,729
kWh
- - -
03 2.4224: Upgrade controls on compressors $25,771 $40,000 $21,680
555,897
kWh
$4,091
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $22,587 $100,037 $17,071
437,728
kWh
$2,069
-
kW-mo/yr
- $3,447
05 2.4225: Install common header on compressors $8,381 $11,700 $8,381
214,680
kWh
- - -
06 2.7241: Install outside air damper / economizer on hvac unit $2,293 $10,800 $2,293
58,792
kWh
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,241 $2,500 $1,420
36,410
kWh
$821
-
kW-mo/yr
- -
08 2.7261: Install timers and/or thermostats $2,047 $1,575 $785
20,130
kWh
- $1,262
-
MMBtu
-
09 2.4151: Develop a repair/replace policy $408 $661 $200
5,135
kWh
$208
-
kW-mo/yr
- -
TOTAL RECOMMENDED $118,468 $167,973 $106,570
2,732,373
kWh
$7,189
-
kW-mo/yr
$1,262
-
MMBtu
$3,447
TOTAL IMPLEMENTED $115,767 $156,512 $104,077
2,668,446
kWh
$6,981
-
kW-mo/yr
$1,262
-
MMBtu
$3,447
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs