ITAC Assessment: TT0044
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Assessment Year 2009
Principal Product Hushpuppies
NAICS 311412: Frozen Specialty Food Manufacturing
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 100,000
ft2
Annual Production 19,000,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $404,505 4,234,800
kWh
Electricity Demand $148,321 10,950
kW-mo/yr
Electricity Fees $9,036 -
Natural Gas $157,898 12,925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,494 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,896

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7241: Install outside air damper / economizer on hvac unit $5,027 $5,400 $5,027
58,792
kWh
-
02 2.7314: Reduce ventilation air $3,415 - $3,415
39,940
kWh
-
03 2.2136: Install / repair insulation on steam lines $7,850 $6,000 - $7,850
-
MMBtu
04 2.1233: Analyze flue gas for proper air/fuel ratio $4,180 $2,000 - $4,180
-
MMBtu
05 2.7447: Install vinyl strip / high speed / air curtain doors $13,904 $30,870 $13,904
157,014
kWh
-
06 2.2113: Repair or replace steam traps $1,748 $4,000 $1,748
19,743
kWh
-
07 2.4227: Use compressor air filters $323 $75 $323
3,650
kWh
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,476 $4,900 $3,476
39,249
kWh
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,198 - $2,198
24,821
kWh
-
10 2.4151: Develop a repair/replace policy $373 $976 $373
4,662
kWh
-
TOTAL RECOMMENDED $42,494 $54,221 $30,464
347,871
kWh
$12,030
-
MMBtu
TOTAL IMPLEMENTED $34,896 $47,845 $22,866
259,596
kWh
$12,030
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs