| Assessment Year | 1996 |
|---|---|
| Principal Product | Hydraulic valves and components |
| NAICS |
n/a
|
| SIC | 3494: Valves and Pipe Fittings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 322 |
| Plant Area |
150,000
ft2
|
| Annual Production | 490,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | South Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $391,483 | 8,989,156 |
kWh
|
$0.044 |
| Electricity Demand | $64,786 | 19,359 |
kW-mo/yr
|
$3.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $112,792 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $69,637 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.5316: Contract a wood pallet recycling company | $25,500 | - | - | - | - |
$2,600
-
lb
|
- | - | - | - | $22,900 | |
| 02 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $18,000 | $8,640 | - | - | - |
$7,700
-
lb
|
- | $(-6,500.0) | $16,800 | - | - | |
| 03 | 3.2121: Convert to electrostatic powder coating | $12,600 | $26,600 |
$(-500.0)
(-12,309)
kWh
|
- | - | - |
$1,700
-
lb
|
$2,800 | - | - | $8,600 | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $12,053 | - |
$10,334
252,052
kWh
|
$1,719
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $9,032 | $23,975 |
$4,122
100,528
kWh
|
$4,910
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 3.6192: Use a less expensive method of waste removal | $8,800 | - | - | - | - | - | - | - | $8,800 | - | - | |
| 07 | 3.5215: Avoid contamination of end pieces and reuse as feed stock | $8,000 | $1,500 | - | - | - |
$(-2,755.0)
-
lb
|
- | $(-7,000.0) | - | $17,755 | - | |
| 08 | 2.7442: Keep doors and windows shut when not on use | $6,537 | - |
$6,537
159,437
kWh
|
- | - | - | - | - | - | - | - | |
| 09 | 2.7261: Install timers and/or thermostats | $4,206 | $16,400 |
$4,206
102,579
kWh
|
- | - | - | - | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,144 | $2,730 |
$3,244
79,132
kWh
|
$900
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $2,800 | $360 |
$2,379
58,030
kWh
|
$421
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 12 | 3.4113: Treat and reuse rinse waters | $1,120 | $2,600 |
$(-100.0)
(-2,345)
kWh
|
- |
$860
-
Tgal
|
- | - | - | - | - | $360 | |
| TOTAL RECOMMENDED | $112,792 | $82,805 |
$30,222
737,104
kWh
|
$7,950
-
kW-mo/yr
|
$860
-
Tgal
|
$7,545
-
lb
|
$1,700
-
lb
|
$(-10,700.0) | $25,600 | $17,755 | $31,860 | ||
| TOTAL IMPLEMENTED | $69,637 | $10,500 |
$8,916
217,467
kWh
|
$421
-
kW-mo/yr
|
- |
$7,545
-
lb
|
- | $(-13,500.0) | $25,600 | $17,755 | $22,900 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs