ITAC Assessment: TA0079
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ITAC Assessment: TA0079
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Assessment Year 2004
Principal Product Remanufactured Engines
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 230,000
ft2
Annual Production 40,000
pieces
Production Hrs. Annual 4,572
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $235,959 4,574,626
kWh
Electricity Demand $84,902 18,365
kW-mo/yr
Electricity Fees $6,511 -
Natural Gas $108,775 15,628
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,577 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,280 $720 $30,050
604,720
kWh
$8,230
-
kW-mo/yr
02 2.7447: Install vinyl strip / high speed / air curtain doors $15,200 $7,680 $15,200
305,890
kWh
-
03 2.6231: Utilize controls to operate equipment only when needed $5,240 $300 $3,900
78,580
kWh
$1,340
-
kW-mo/yr
04 2.4222: Install adequate dryers on air lines to eliminate blowdown $1,490 $200 $1,160
23,330
kWh
$330
-
kW-mo/yr
05 2.6231: Utilize controls to operate equipment only when needed $1,450 $720 $1,450
29,110
kWh
-
06 2.6212: Turn off equipment during breaks, reduce operating time $637 - $107
2,155
kWh
$530
-
kW-mo/yr
07 2.3132: Recharge batteries on during off-peak demand periods $280 - - $280
-
kW-mo/yr
TOTAL RECOMMENDED $62,577 $9,620 $51,867
1,043,785
kWh
$10,710
-
kW-mo/yr
TOTAL IMPLEMENTED $41,500 $1,640 $32,660
657,160
kWh
$8,840
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs