ITAC Assessment: ST0040
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ITAC Assessment: ST0040
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Assessment Year 1985
Principal Product CUSTOM MOLDED RUBBER PDT
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area
n/a
Annual Production 300,000
lb
Production Hrs. Annual 2,925
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $206,163 1,737,104
kWh
Natural Gas $19,873 3,805
MMBtu
Fuel Oil #2 $166,684 26,040
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,861 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,769

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,017 $1,181 $10,017
84,408
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,026 $64 $3,026
25,498
kWh
- - -
03 2.4221: Install compressor air intakes in coolest locations $730 $60 $730
6,155
kWh
- - -
04 2.4227: Use compressor air filters $1,245 - $1,565
13,189
kWh
- - $(-320.0)
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,896 $1,900 $9,896
-
kWh
- - -
06 2.2437: Recover waste heat from equipment $2,761 $1,900 - - $2,761
-
MMBtu
-
07 2.2136: Install / repair insulation on steam lines $1,091 $1,422 - - $1,091
-
MMBtu
-
08 2.2514: Cover open tanks $417 $420 - - $417
-
MMBtu
-
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $217 $400 $243
2,052
kWh
$(-26.0)
-
MMBtu
- -
10 2.2135: Repair and eliminate steam leaks $7,660 $100 - - $7,660
-
MMBtu
-
11 2.7447: Install vinyl strip / high speed / air curtain doors $1,387 $61 - - $1,387
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $15,337 $537 - - $15,337
-
MMBtu
-
13 2.2414: Use waste heat from hot flue gases to preheat $8,211 $3,000 - - $8,211
-
MMBtu
-
14 2.7494: Install storm windows and doors $963 $500 - - $963
-
MMBtu
-
15 2.7261: Install timers and/or thermostats $11,903 $675 - - $11,903
-
MMBtu
-
TOTAL RECOMMENDED $74,861 $12,220 $25,477
131,302
kWh
$(-26.0)
-
MMBtu
$49,730
-
MMBtu
$(-320.0)
TOTAL IMPLEMENTED $51,769 $6,245 $25,234
129,250
kWh
- $26,855
-
MMBtu
$(-320.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs