ITAC Assessment: SD0541
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ITAC Assessment: SD0541
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Assessment Year 2016
Principal Product Packaging Materials
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 88
Plant Area 110,000
ft2
Annual Production 250,000
units
Production Hrs. Annual 8,760
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $358,787 4,619,390
kWh
Electricity Demand $274,165 10,510
kW-mo/yr
Electricity Fees $(-30,896.0) -
TOTAL YEARLY COSTS $602,056
RECOMMENDED SAVINGS* $108,921 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,645

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $51,914 $30,240 $45,422
584,590
kWh
$27,864
-
kW-mo/yr
$(-21,372.0)
-
MMBtu
02 2.4133: Use most efficient type of electric motors $1,692 $1,454 $1,152
14,827
kWh
$540
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,995 $4,078 $3,422
44,045
kWh
$1,573
-
kW-mo/yr
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $976 $324 $621
7,984
kWh
$355
-
kW-mo/yr
-
05 2.4224: Upgrade controls on compressors $13,025 $17,000 $8,921
114,813
kWh
$4,104
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $6,362 $200 $6,362
81,877
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,385 $2,800 $4,287
55,170
kWh
$2,098
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $8,632 $12,913 $5,919
76,168
kWh
$2,713
-
kW-mo/yr
-
09 2.7134: Use photocell controls $6,061 $14,800 $5,796
74,597
kWh
$265
-
kW-mo/yr
-
10 2.7261: Install timers and/or thermostats $7,037 $270 $7,037
90,587
kWh
- -
11 2.6231: Utilize controls to operate equipment only when needed $1,842 $1,098 $1,842
23,709
kWh
- -
TOTAL RECOMMENDED $108,921 $85,177 $90,781
1,168,367
kWh
$39,512
-
kW-mo/yr
$(-21,372.0)
-
MMBtu
TOTAL IMPLEMENTED $50,645 $54,737 $38,997
501,900
kWh
$11,648
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs