| Assessment Year | 1998 |
|---|---|
| Principal Product | Formed & Molded Plastic Products |
| NAICS |
n/a
|
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $5 M to 10M |
| # of Employees | 80 |
| Plant Area |
104,000
ft2
|
| Annual Production | 300,000
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $134,718 | 2,000,879 |
kWh
|
$0.067 |
| Electricity Demand | $68,870 | 7,756 |
kW-mo/yr
|
$8.88 |
| Natural Gas | $86,572 | 15,715 |
MMBtu
|
$5.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $116,521 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,827 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $47,330 | $12,960 |
$34,853
520,223
kWh
|
$13,808
-
kW-mo/yr
|
$(-1,331.0)
-
MMBtu
|
- | |
| 02 | 2.2511: Insulate bare equipment | $4,292 | $1,500 |
$3,074
46,014
kWh
|
$1,218
-
kW-mo/yr
|
- | - | |
| 03 | 2.2515: Use optimum thickness insulation | $3,308 | $1,151 |
$2,369
35,463
kWh
|
$939
-
kW-mo/yr
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,255 | - |
$1,661
24,912
kWh
|
$594
-
kW-mo/yr
|
- | - | |
| 05 | 2.4224: Upgrade controls on compressors | $2,717 | $5,000 |
$1,759
21,688
kWh
|
$958
-
kW-mo/yr
|
- | - | |
| 06 | 2.2437: Recover waste heat from equipment | $1,432 | $1,305 |
$1,099
16,413
kWh
|
$333
-
kW-mo/yr
|
- | - | |
| 07 | 2.7261: Install timers and/or thermostats | $522 | $600 |
$522
6,448
kWh
|
- | - | - | |
| 08 | 2.2442: Preheat combustion air with waste heat | $7,420 | $1,213 | - | - |
$7,420
-
MMBtu
|
- | |
| 09 | 2.6231: Utilize controls to operate equipment only when needed | $1,836 | $1,125 | - | - |
$1,836
-
MMBtu
|
- | |
| 10 | 2.1221: Replace obsolete burners with more efficient ones | $1,339 | $2,865 | - | - |
$1,339
-
MMBtu
|
- | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,972 | $7,130 |
$2,049
30,481
kWh
|
$923
-
kW-mo/yr
|
- | - | |
| 12 | 2.7144: Install spectral reflectors / delamp | $3,025 | $2,790 |
$2,022
30,188
kWh
|
$1,003
-
kW-mo/yr
|
- | - | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $3,500 | $8,500 | - | - | - | $3,500 | |
| 14 | 3.7134: Wash and reuse rags on-site | $1,598 | $810 | - | - | - | $1,598 | |
| 15 | 4.111: Add equipment/ operators to reduce production bottleneck | $17,000 | $3,500 | - | - | - | $17,000 | |
| 16 | 4.423: Move product using mechanical means | $11,475 | $14,000 | - | - | - | $11,475 | |
| 17 | 4.112: Replace old machine with new automatic multi-station tool | $4,500 | $1,000 | - | - | - | $4,500 | |
| TOTAL RECOMMENDED | $116,521 | $65,449 |
$49,408
731,830
kWh
|
$19,776
-
kW-mo/yr
|
$9,264
-
MMBtu
|
$38,073 | ||
| TOTAL IMPLEMENTED | $20,827 | $19,281 |
$9,153
136,870
kWh
|
$3,674
-
kW-mo/yr
|
- | $8,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs