ITAC Assessment: SD0066
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ITAC Assessment: SD0066
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Assessment Year 1993
Principal Product ANODIZING AND PLATING
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 88
Plant Area
n/a
Annual Production 5,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,477 570,340
kWh
Natural Gas $59,871 15,097
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,730 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,068

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.4133: Use most efficient type of electric motors $1,693 $507 $1,693
9,965
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,934 - $7,934
46,014
kWh
- - -
03 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $6,874 $1,012 $6,874
39,859
kWh
- - -
04 2.4221: Install compressor air intakes in coolest locations $2,788 $315 $2,788
16,120
kWh
- - -
05 2.6231: Utilize controls to operate equipment only when needed $893 $300 $893
5,275
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,069 $120 $17,069
99,062
kWh
- - -
07 2.2444: Use hot process fluids to preheat incoming process fluids $2,751 $3,889 $(-1,229.0)
(-7,034)
kWh
$3,980
-
MMBtu
- -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $9,375 $15,000 - - - $9,375
09 2.7142: Utilize higher efficiency lamps and/or ballasts $5,598 - $5,756
33,411
kWh
- $(-158.0) -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $51 $180 $51
293
kWh
- - -
11 2.7144: Install spectral reflectors / delamp $1,691 $1,140 $1,590
9,086
kWh
- $101 -
12 2.6232: Install set-back timers $376 $600 $362
2,052
kWh
- $14 -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $369 - $572
3,224
kWh
- $(-203.0) -
14 2.7144: Install spectral reflectors / delamp $1,774 $916 $1,774
9,672
kWh
- - -
15 2.6232: Install set-back timers $328 $25 $309
1,758
kWh
- $19 -
16 2.7261: Install timers and/or thermostats $1,166 $300 $758
4,396
kWh
$408
-
MMBtu
- -
TOTAL RECOMMENDED $60,730 $24,304 $47,194
273,153
kWh
$4,388
-
MMBtu
$(-227.0) $9,375
TOTAL IMPLEMENTED $51,068 $22,977 $37,532
217,174
kWh
$4,388
-
MMBtu
$(-227.0) $9,375
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs