ITAC Assessment: SD0058
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ITAC Assessment: SD0058
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Assessment Year 1993
Principal Product OPTICAL LENSES (PLASTIC)
NAICS
n/a
SIC 3827: Optical Instruments and Lenses
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area
n/a
Annual Production 23,400,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $673,436 9,575,029
kWh
Natural Gas $66,055 23,598
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $146,893 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,047

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4133: Use most efficient type of electric motors $1,160 $1,207 $1,160
16,413
kWh
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,446 $3,100 $2,446
34,877
kWh
- -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $47,171 $20,975 $56,820
808,030
kWh
$(-9,649.0)
-
MMBtu
-
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $11,510 - $11,510
-
kWh
- -
05 2.2191: Substitute hot process fluids for steam $16,800 $11,500 - $16,800
-
MMBtu
-
06 2.6231: Utilize controls to operate equipment only when needed $12,600 $5,400 - $12,600
-
MMBtu
-
07 2.2414: Use waste heat from hot flue gases to preheat $1,945 $3,500 - $1,945
-
MMBtu
-
08 2.2122: Install / repair insulation on condensate lines $1,378 $398 - $1,378
-
MMBtu
-
09 2.1131: Repair faulty insulation in furnaces, boilers, etc $332 - - $332
-
MMBtu
-
10 2.2122: Install / repair insulation on condensate lines $144 $76 - $144
-
MMBtu
-
11 2.2514: Cover open tanks $299 $417 $299
4,396
kWh
- -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,628 $160 $2,628
37,222
kWh
- -
13 2.4231: Reduce the pressure of compressed air to the minimum required $1,259 $40 $1,259
17,878
kWh
- -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $5,880 $473 $2,536
36,049
kWh
- $3,344
15 2.6232: Install set-back timers $2,448 $9,280 $2,448
26,671
kWh
- -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $1,403 $455 $871
4,689
kWh
- $532
17 2.7442: Keep doors and windows shut when not on use $34,305 - $34,305
487,984
kWh
- -
18 2.7261: Install timers and/or thermostats $3,185 $300 $2,593
36,928
kWh
$592
-
MMBtu
-
TOTAL RECOMMENDED $146,893 $57,281 $118,875
1,511,137
kWh
$24,142
-
MMBtu
$3,876
TOTAL IMPLEMENTED $54,047 $1,707 $53,455
596,425
kWh
$592
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs