ITAC Assessment: NC0450
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ITAC Assessment: NC0450
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Assessment Year 2012
Principal Product Lockers and shelving
NAICS 337215: Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 450,000
ft2
Annual Production 37,200,000
lb
Production Hrs. Annual 3,500
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $324,837 8,468,959
kWh
Electricity Demand $247,802 19,284
kW-mo/yr
Natural Gas $302,900 51,181
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $338,572 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $321,587

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.6218: Turn off equipment when not in use $31,614 $21,400 $31,614
937,826
kWh
- - - - - -
02 2.2437: Recover waste heat from equipment $11,614 $9,225 - - $11,614
-
MMBtu
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,109 $100 $4,763
124,164
kWh
$2,186
-
kW-mo/yr
- $(-600.0) - $(-240.0) -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $25,655 $98,739 $12,323
321,255
kWh
$14,154
-
kW-mo/yr
- - $(-822.0) - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,286 $973 $599
15,621
kWh
$687
-
kW-mo/yr
- - - - -
06 2.2425: Use flue gases to heat process or service water $632 $2,035 $(-150.0)
(-3,917)
kWh
$(-173.0)
-
kW-mo/yr
$955
-
MMBtu
- - - -
07 4.114: Add/modify equipment to improve drying process $113,534 $25,000 - - - - - - $113,534
08 4.131: Modify process to reduce material use/cost $105,000 $40,000 - - - - - $105,000 -
09 4.121: Maintain clean conditions before painting $38,389 $30,000 $(-5,753.0)
(-149,975)
kWh
$(-6,608.0)
-
kW-mo/yr
- - - - $50,750
10 4.424: Improve space comfort conditioning $4,739 $8,000 $(-403.0)
(-10,500)
kWh
$(-193.0)
-
kW-mo/yr
- - - - $5,335
TOTAL RECOMMENDED $338,572 $235,472 $42,993
1,234,474
kWh
$10,053
-
kW-mo/yr
$12,569
-
MMBtu
$(-600.0) $(-822.0) $104,760 $169,619
TOTAL IMPLEMENTED $321,587 $216,212 $43,546
1,248,891
kWh
$10,419
-
kW-mo/yr
- $(-600.0) $(-822.0) $104,760 $164,284
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs