ITAC Assessment: RU0153
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ITAC Assessment: RU0153
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Assessment Year 1992
Principal Product AL AND ZN DIE CASTS
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 58
Plant Area
n/a
Annual Production 914,000
lb
Production Hrs. Annual 4,250
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $145,977 1,254,103
kWh
Natural Gas $97,442 24,524
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,066 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,013

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $1,182 $750 $1,182
10,258
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $309 - $309
2,638
kWh
- -
03 2.6232: Install set-back timers $865 $199 $865
7,620
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $832 - $904
7,913
kWh
- $(-72.0)
05 2.4312: Improve lubrication practices $4,228 - $4,228
36,342
kWh
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,006 - $1,006
8,792
kWh
- -
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $11,172 - $11,172
-
kWh
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $5,657 $2,500 - $5,657
-
MMBtu
-
09 2.1122: Re-size charging openings or add a movable door on equipment $3,815 - - $3,815
-
MMBtu
-
TOTAL RECOMMENDED $29,066 $3,449 $19,666
73,563
kWh
$9,472
-
MMBtu
$(-72.0)
TOTAL IMPLEMENTED $8,013 $3,449 $2,356
20,516
kWh
$5,657
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs