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ITAC Assessment: OK0881
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ITAC Assessment: OK0881
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Oklahoma State University Oklahoma State University
Assessment Year 2014
Principal Product Gray and Ductile iron
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 60,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 2,340
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,947 2,583,600
kWh
Electricity Demand $121,734 15,217
kW-mo/yr
Natural Gas $31,944 4,695
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $124,150 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $97,789

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,989 $700 $3,989
56,188
kWh
- - -
02 2.4322: Use or replace with energy efficient substitutes $1,592 $3,432 $1,592
22,426
kWh
- - -
03 2.2437: Recover waste heat from equipment $891 $847 - - $891
-
MMBtu
-
04 2.4227: Use compressor air filters $721 $112 $721
10,155
kWh
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,393 - $2,393
33,711
kWh
- - -
06 2.4226: Use / purchase optimum sized compressor $1,894 $7,100 $1,894
26,670
kWh
- - -
07 2.7135: Install occupancy sensors $3,196 $1,170 $3,196
45,021
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,194 $4,592 $1,194
16,810
kWh
- - -
09 2.7211: Clean and maintain refrigerant condensers and towers $267 $56 $224
3,154
kWh
$43
-
kW-mo/yr
- -
10 2.7232: Replace existing hvac unit with high efficiency model $840 $910 $703
9,906
kWh
$136
-
kW-mo/yr
- -
11 2.7261: Install timers and/or thermostats $463 $181 $225
3,172
kWh
- $238
-
MMBtu
-
12 2.6232: Install set-back timers $6,977 $3,900 - - $6,977
-
MMBtu
-
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,828 $18,850 $10,828
152,501
kWh
- - -
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $381 $1,728 $381
5,364
kWh
- - -
15 4.445: Install equipment to move product $88,525 $492,000 $8,686
122,340
kWh
$11,838
-
kW-mo/yr
- $68,000
TOTAL RECOMMENDED $124,150 $535,578 $36,026
507,418
kWh
$12,018
-
kW-mo/yr
$8,106
-
MMBtu
$68,000
TOTAL IMPLEMENTED $97,789 $499,968 $17,907
252,218
kWh
$11,882
-
kW-mo/yr
- $68,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs