| Assessment Year | 2003 |
|---|---|
| Principal Product | Vinyl Siding |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 150 |
| Plant Area |
75,000
ft2
|
| Annual Production | 70,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $473,690 | 14,574,880 |
kWh
|
$0.033 |
| Electricity Demand | $166,010 | 26,758 |
kW-mo/yr
|
$6.20 |
| Electricity Fees | $5,164 | - |
|
- |
| Natural Gas | $9,300 | 1,313 |
MMBtu
|
$7.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $515,554 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $449,032 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $14,728 | $15,367 |
$12,418
324,336
kWh
|
$2,750
-
kW-mo/yr
|
$(-440.0) | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $111,099 | $86,062 |
$19,813
609,627
kWh
|
$3,126
-
kW-mo/yr
|
$88,160 | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,869 | $960 |
$355
10,932
kWh
|
- | $960 | - | $554 | - | |
| 04 | 2.7135: Install occupancy sensors | $1,107 | $1,076 |
$1,107
34,060
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,566 | $33,864 |
$5,977
183,900
kWh
|
$2,606
-
kW-mo/yr
|
- | - | $(-1,017.0) | - | |
| 06 | 2.4234: Cool compressor air intake with heat exchanger | $2,144 | $7,800 |
$2,144
42,898
kWh
|
- | - | - | - | - | |
| 07 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $4,519 | $140 |
$4,519
139,042
kWh
|
- | - | - | - | - | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $36,430 | $2,000 | - | - | - | $36,430 | - | - | |
| 09 | 4.446: Automate finishing process | $24,972 | $150,000 | - | - | $20,692 | - | - | $4,280 | |
| 10 | 4.445: Install equipment to move product | $83,620 | $5,000 | - | - | $83,620 | - | - | - | |
| 11 | 4.445: Install equipment to move product | $227,500 | $43,000 | - | - | - | - | - | $227,500 | |
| TOTAL RECOMMENDED | $515,554 | $345,269 |
$46,333
1,344,795
kWh
|
$8,482
-
kW-mo/yr
|
$192,992 | $36,430 | $(-463.0) | $231,780 | ||
| TOTAL IMPLEMENTED | $449,032 | $183,433 |
$42,727
1,256,905
kWh
|
$8,482
-
kW-mo/yr
|
$171,340 | - | $(-1,017.0) | $227,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs