| Assessment Year | 2000 |
|---|---|
| Principal Product | Gray Iron Castong |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
80,000
ft2
|
| Annual Production | 20,000
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $154,360 | 4,539,859 |
kWh
|
$0.034 |
| Electricity Demand | $155,596 | 16,446 |
kW-mo/yr
|
$9.46 |
| Natural Gas | $181,196 | 62,468 |
MMBtu
|
$2.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $131,767 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $41,199 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2424: Use heat in flue gases to preheat products or materials | $24,189 | $150,000 | - | - |
$24,189
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2442: Preheat combustion air with waste heat | $7,277 | $20,000 |
$(-215.0)
(-6,448)
kWh
|
$(-100.0)
-
kW-mo/yr
|
$7,592
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4151: Develop a repair/replace policy | $1,357 | $20,552 |
$528
15,533
kWh
|
$829
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.8118: Check for accuracy of utility / power meters | $25,612 | $500 | - | - | - | - | - | $25,612 | - | |
| 05 | 2.8114: Change rate schedules or other changes in utility service | $12,004 | $50 | - | - | - | - | - | - | $12,004 | |
| 06 | 3.4111: Use closed cycle process to minimize waste water production | $38,499 | $40,000 |
$(-3,436.0)
(-101,114)
kWh
|
$(-5,402.0)
-
kW-mo/yr
|
- |
$47,337
-
Tgal
|
- | - | - | |
| 07 | 2.7261: Install timers and/or thermostats | $838 | $1,125 | - | - |
$838
-
MMBtu
|
- | - | - | - | |
| 08 | 3.4157: Replace water cooling on processes with air cooling | $16,244 | $61,500 |
$2,341
74,150
kWh
|
$3,197
-
kW-mo/yr
|
- |
$8,643
-
Tgal
|
$2,063 | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,454 | $750 |
$663
19,637
kWh
|
$791
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $238 | $60 |
$238
7,034
kWh
|
- | - | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,834 | $7,999 |
$1,138
33,411
kWh
|
$696
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.7111: Reduce illumination to minimum necessary levels | $1,827 | $320 |
$1,174
34,584
kWh
|
$653
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.7135: Install occupancy sensors | $330 | $400 |
$180
5,275
kWh
|
$150
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.7124: Make a practice of turning off lights when not needed | $64 | $10 |
$41
1,172
kWh
|
$23
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $131,767 | $303,266 |
$2,652
83,234
kWh
|
$837
-
kW-mo/yr
|
$32,619
-
MMBtu
|
$55,980
-
Tgal
|
$2,063 | $25,612 | $12,004 | ||
| TOTAL IMPLEMENTED | $41,199 | $1,690 |
$2,116
62,427
kWh
|
$1,467
-
kW-mo/yr
|
- | - | - | $25,612 | $12,004 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs